About Powder Pelletizing - Extruder & Pelletizer
Powder Pelletizing - Extruder & Pelletizer
Uniform Kneading, Mixing and Extruding Process Application & Process :
Extruder is used to convert wetted powder / Dough material into uniform size extrudes / granules with addition of binders. Applications are mainly pharmaceuticals, chemicals, Agro Chemical, ceramics, herbals, polymers, catalysts, food, sugar industries etc.Axial Press extruder has either single or twin screws, depending on the output required, which transfers the materials to the flat die. The thickness of the die can be provided as different thickness to deliver a range of compressive energies. The axial die perforation size range available from 0.7 to 5 mm with varying thickness up to 5 mm.The screws transport the wetted powders/ dough to the straight sieve/die which can be provided with varying thicknesses as can the holes for extruding. The extrusion takes place at the face of the mesh. Our axial dies are available from 0.7 - 5 mm with varying thickness up to 5 mm.
Salient Features :
Designed as per cGMP - Current Good Manufacturing Practices & Non GMP STANDARD Model. Contact parts in AISI 316, AISI 304 or MS as desired by customer. Capacities from 1 Kg to 5000 Kg Industrial Productions. Different models in extruders such as Single Screw Axial extruder, Double Screw Axial Extruder, Cone extruder, Radial extruder. Length of extrusions is adjustable. Up to 96% uniformity (substantially formulation dependant). Change of extrusion diameter/ Pellet size by changing die roller. Continuous cooling arrangement during extrusion operation for pressing roller.
Optional Features :
Option for A.C Drive with digital RPM indicator for screw. Option for Direct Inline with Spherodizer. Jacketed chamber for cooling or Heating.
Safety Features :
Total drive transmission system enclosed Overload relay Protection and Emergency stop button Technical Specification :
Model No. of Screw Discharge Capacity -kg/hour Motor- HP Extruder size mm PSEXF-50 Single Front PSEXF-75 Single Front PDEXF-75 Double Front PDEXF-100 Double Front PDEXF-130 Double Front Please contact us for more details. PDEXF-180 Double Front PDEXF-230 Double Front PSEXS-50 Double Side PDEXS-75 Double Side PDEXS-100 Double Side PDEXS-130 Double Side PDEXS-180 Double Side
Advanced Pelletizing TechnologyEngineered for optimal efficiency, this powder pelletizing extruder and pelletizer boasts automated controls and a corrosion-resistant, wear-resistant extruder screw. Its high-speed steel pelletizer blades and heavy-duty induction motor ensure precise pellet formation and reliable performance in continuous production environments.
Integrated Cooling and Safety SystemsThe system supports both integrated water and air cooling, maintaining pellet quality even during extended operation. Comprehensive safety features such as overload protection and emergency stop functions enhance operator security and help prevent accidents during use.
User-Friendly Maintenance and InstallationDesigned with easy access points, this equipment simplifies routine cleaning and maintenance. Onsite installation is available, and the compact yet durable structuremounted on wheelsenables quick relocation and setup within any industrial facility.
FAQs of Powder Pelletizing - Extruder & Pelletizer:
Q: How does the automatic lubrication system benefit the operation of the pelletizing extruder?
A: The automatic lubrication system minimizes machine wear by consistently applying lubrication to key components, ensuring smooth and efficient operation, reducing downtime for manual maintenance, and extending the equipments service life.
Q: What types of materials can this powder pelletizing machine process?
A: This extruder and pelletizer is suitable for chemical, pharmaceutical, food, and mineral powder materials, making it versatile for various industrial applications requiring pelletizing processes.
Q: Where can the Powder Pelletizing Extruder & Pelletizer be installed and used?
A: The machine can be installed onsite in factories or processing plants across India, and its wheeled design allows for easy relocation within your facility as operational needs change.
Q: What is the process flow from feeding powders to obtaining finished pellets?
A: Powder materials are automatically fed via the screw feeder into the extruder, processed into uniform pellets of 15 mm, cooled using integrated water or air cooling, and collected for further use or packaging, all under continuous and controlled conditions.
Q: When is the best time to perform maintenance on this pelletizing machine?
A: Routine cleaning and inspection can be performed during scheduled production breaks, thanks to the easy-access design, ensuring uninterrupted operation and maintaining product quality.
Q: How does the cooling system contribute to pellet quality?
A: The integrated water or air cooling system prevents overheating during the pelletizing process, ensuring that pellets maintain their uniform size, shape, and structural integrity, essential for high-quality final products.
Q: What advantages does the computerized, fully automatic control mode offer?
A: Computerized, fully automatic operation enables precise control over pellet size, output rate, and machine parameters, enhancing productivity, reducing human error, and ensuring consistent, uniform pellet production.