About Container Tumbler Blender
Container Tumbler BlenderDust Free Effective Process Technik Of Uniform Mixing Lubricating & Blending Of Dry Power & Granules.Application & processTumbler blenders or IBC Container tumblers are used mainly for blending of dry powders for tablet production and capsule, which facilitates better flow for tablets and capsules. This is a closed contained, totally dust free single step transfer system. It can handle more than one size of IBC container tumblers.In granulation room the dry granules enter to the IBC container for blending through a dust free connection and the same IBC container is loaded over to the blender for blending. The IBC bin locked in the resting frame in 15 then lifted by hydraulic system to up ward for moving height after that the IBC bin rotates for blending. This same IBC container after blending raised over the tablet press for unloading in to the tablet press hoppers.Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316/ 316L & non contact parts AISI 304. IBC Bin Tumbler Blender for Ideal dry mixer for lubrication of granules and homogenization mixing and conveying of the material to further process. Interchangeable different capacity IBC Bin can be used on same machine use for mixing. This is a closed and contained system where by a single step transfer material from Container of the Conta blender is transferred to the tablet press hopper. In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending Totally dust free. Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment. Enclosed rigid drive with reduction gear box and motor in the machine pillar structure. Hydraulic power pack system for lifting of product bin for mixing. A suitable reeling around the cage with one entry point for the bin on detachable trolley The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer. IBC Bin having discharge with butterfly valve and trolley for easy mobility. Electric controls panel with cycle timeOptional Features: Interchange able product container. AC Frequency variable drive for product container. PLC Controls with HMI touch screen, Flame proof motor and Push Button station.Safety Features : Limit switch. Overload relay protection & Emergency stop button..Efficient and Uniform Blending PerformanceEngineered for consistent and uniform mixing, the Container Tumbler Blender utilizes a heavy-duty stainless steel blade and variable speed controls, ensuring versatility in material processing. The batch-type operation accommodates a capacity of up to 60 litres, making it highly suitable for moderate to large-scale applications. Robust in build, it guarantees reliable and efficient performance, time after time.
Safety-Focused Design with Easy OperationSafety is paramount in the design of this blender, featuring an interlocking lid with an automatic safety cut-off to prevent accidents. Users benefit from a simple discharge process with the bottom butterfly valve, which also promotes convenient and efficient handling of materials. Floor mounting and mobility via castor wheels allow for flexible placement and effortless relocation within industrial spaces.
Low Maintenance, High Durability, Hassle-Free CleaningFabricated from mirror-polished stainless steel, the blender boasts easy-to-clean surfaces for enhanced hygiene. The rugged design and IP55-rated motor offer protection in humid conditions up to 90% RH, ensuring dependable, low-maintenance operation. This makes the machine ideal for plants seeking operational ease, cleanliness, and long service life.
FAQs of Container Tumbler Blender:
Q: How does the variable speed control benefit the blending process?
A: The variable speed control allows operators to tailor the blenders mixing intensity to the material being processed, ensuring uniform blending, avoiding overprocessing, and accommodating a range of powder or granule types for optimal results.
Q: What is the process for material discharge and cleaning?
A: Material discharge is streamlined through the bottom butterfly valve, enabling efficient, leak-proof emptying of the blended product. For cleaning, the mirror-polished stainless steel surfaces and removable components facilitate thorough, quick maintenance with minimal downtime.
Q: When should the safety mechanism be engaged?
A: The safety mechanism, featuring an interlocking lid with safety cut-off, is automatically engaged during operation to prevent access when the blender is running. It should always be active whenever the machine is in use to ensure operator safety.
Q: Where can the Container Tumbler Blender be installed?
A: Being floor-mounted and equipped with castor wheels, this blender can be installed in any suitable industrial environment with adequate floor space and access to the required voltage (220 440 V). Its mobility allows for repositioning as workflow demands change.
Q: What makes the design suited for high-humidity environments?
A: The IP55-rated motor and robust, stainless steel construction enable the blender to operate reliably in conditions up to 90% relative humidity, preventing moisture ingress and maintaining efficiency and safety.
Q: How do users benefit from the leak-proof chamber during operation?
A: The leak-proof chamber ensures that materials are contained throughout the blending process, reducing product loss, maintaining hygiene, and preventing contamination or mess in the production area.