About Tablet Press- Tabxpress-puv
Tablet Press- Tabxpress-puv
High Speed Single Sided Central Drive & Pre-Compression Tablet Press Gmp Model
Application & Process :
TabXpress-PUV Tablet Press Machine is used for production of simple and precise tablets from powder in Pharmaceutical and relevant Industries.The TabXpress-PUV is high speed single sided central drive pre-compression rotary tablet presses is suitable for medium size batch production with uniform tablet size and weight. The PUV-20/27/30 designed in an effort to exceed the cGMP requirements and ensure the most economical and efficient tablet production. The TabXpress-PUV features a unique ergonomics design for easy to operate, easy to fast change over, easy to clean with minimum down time.
THE MACHINE ERGONOMICS DESIGN CONCEPT :
The TabXpress-PUV has been completely new designed according to the most modern ergonomic aspects. cGMP confirm. Machine's basic construction with separate compression zone and drive zone. Fast Cleaning and Changeover capability. Stainless Steel and Acrylic Glass Surrounding. Easy to Operate and Maintenance.
Salient Features :
Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. TabXpress- PUV is high speed single sided tablet press with central drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling. Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance. All parameters setting of tablet; like tablet thickness, weight adjustment, Pre-compression Pressure, Main Pressure are provided in front of the machine and outside the compression zone. Tablet parameters can be tuned during operations from outside the tableting zone Easy accessibility for quick cleaning and product changeover. Pre-Compression System to improve compressibility and tablet Quality. Turret Drive is Central Drive from Closed Gearbox, No Gearing on Turret. Electromagnetic Clutch for turret drive. A C Frequency variable drive for Turret Motor and Feeder Motor. Force feeder systems with bottom drive for uniform filling to weight consistency. 3 Pc. turret with S.S 316 Die Pot. Upper Punch penetration & Lower Punch scraper seal. Drive system completely enclosed and sealed off from the pressing zone. S.S. 304 closer at bottom drive zone and acrylic glass surrounding at compression zone.Optional Features :
PLC Controls with HMI Touch screen interface. Powder level sensor for hopper. Start and stop times Rejection and sampling device
Safety Features :
Interlocked upper guard and Overload relay protection. Overload pressure release mechanism. Emergency stop button.
Robust Construction and SafetyBuilt with high-grade stainless steel and advanced safety interlocks, Tabxpress-puv ensures a reliable, safe, and contamination-free tablet production process. Overload protection and automated lubrication help minimize maintenance needs, providing long-term operational value and peace of mind in pharmaceutical manufacturing environments.
Optimized Output and EfficiencyWith up to 8 stations and a maximum output of 4,500 tablets per hour, this press ensures high productivity, ideal for medium to large-scale pharmaceutical operations. The computerized automatic controls and high turret RPM enable quick setup and efficient operation without compromising quality or accuracy.
Precision and VersatilityAccommodating tablet diameters up to 16 mm and fill depths of 15 mm, the Tabxpress-puv is designed for versatility in tablet size and formulation. B tooling compatibility and easy-to-use controls streamline the process, supporting a wide variety of pharmaceutical tablet types to meet diverse production requirements.
FAQs of Tablet Press- Tabxpress-puv:
Q: How does the Tablet Press-Tabxpress-puv ensure operator safety during use?
A: The Tabxpress-puv is equipped with overload protection and safety interlocks. These features prevent accidents by stopping the machine in the event of mechanical overload or improper door access, ensuring the safety of both operators and equipment during tablet production.
Q: What is the maximum tablet output per hour for the Tabxpress-puv?
A: This tablet press can produce up to 4,500 tablets per hour under optimal conditions. However, depending on the specific tablet size and formulation, output may vary to ensure consistent quality.
Q: When should I use the Tabxpress-puv in my pharmaceutical production process?
A: The Tabxpress-puv should be used during the tablet compression stage, transforming granulated powder mixtures into finished tablets. Its high output and reliability make it suitable for both batch and continuous production runs in pharmaceutical facilities.
Q: Where is the Tabxpress-puv most commonly installed or utilized?
A: This model is primarily used in pharmaceutical manufacturing plants, particularly in tablet compression suites. Its robust construction and compliance with cGMP standards make it ideal for Indias pharmaceutical industry and global export markets.
Q: What is the main benefit of the automatic control mode in the Tabxpress-puv?
A: The automatic control mode simplifies operation, reducing the need for manual adjustments. It enhances production consistency and efficiency while minimizing errors and downtime, especially beneficial in high-output environments.
Q: How is the maintenance process managed for this tablet press?
A: The Tabxpress-puv features an automatic lubrication system and easily accessible components, making maintenance straightforward. Routine checks and timely lubrication further ensure longevity and reduce unplanned downtime.
Q: What kinds of tablets can be produced with this machine, and how does B tooling support versatility?
A: This machine is designed to compress a wide range of tablet sizes up to 16 mm in diameter and 15 mm in fill depth. The use of standard B tooling allows quick setup changes and compatibility with various punch and die sets, enabling flexible production for different tablet formulations.