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Dispohomo Reactor

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Dispohomo Reactor Specification

Usage & Applications
Mixing, homogenizing, blending and reaction operations for pharmaceutical, chemical, cosmetic, and food industries

Phase
Three Phase

Temperature
Up to 200C (depending on application)

Features
CIP (Clean in Place) system, mechanical seal, high shear dispersion, jacketed vessel for heating/cooling, flameproof motor (optional), customizable agitator types

Frequency
50/60 Hz

Noise Level
< 75 dB

Type
Dispohomo Reactor

Material
Stainless Steel (SS 304 / SS 316 available)

Capacity
50-5000 Litres (customized on requirement)

Computerized
No

Control Mode
Semi-Automatic / Manual

Voltage
220V/380V/415V (as per specification)

Power
3 kW 25 kW (model dependent)

Weight (kg)
Variable (depends on capacity; typical: 150-2000 kg)

Dimension (L*W*H)
Custom built as per capacity

Color
Silver / Metallic Finish

Mounting Type
Floor Mounted

Electrical Protection
IP55 Rated Motors

Surface Finish
Mirror/Matte Polished

Compliance
cGMP, CE Certified

Seal Type
Mechanical Seal

Pressure Rating
Atmospheric to 3 Bar

Inlet/Outlet Ports
Tri-Clamp

Level Indicator
Included

Agitator Type
High Shear Homogenizer

Safety Features
Overload Protection, Emergency Stop

Mixing Speed
0-1400 RPM Variable

Mobility
Stationary

Accessories
Control Panel, Pressure Gauge, Temperature Sensor

Vessel Design
Jacketed (for heating/cooling)

Dispohomo Reactor Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Paypal, Western Union, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Day

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America, Asia

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Dispohomo Reactor

DISPOHOMO REACTOR: HIGH SHEAR DISPERSION HOMOGENIZER

Liquid High Shear Homogenize Mixing And Dispersing Inline

Application & Process

Microtech Engineering has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules. Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.

Technical Specification :

Model PDH - 2000Max
Flow capacity. 2500 liters- H2O / hours
Drive speed 1/min 4400
Motor Power 5.5 Kw / 7.5 HP
Connection Inlet DN 40
Connection Outlet DN 32
Sealing Mechanical Seal with continues cooling

Advanced High Shear Homogenization

Utilizing a high shear homogenizer agitator, the Dispohomo Reactor delivers consistent particle size reduction, ensuring optimal product texture and stability. The variable speed allows adaptability for sensitive or intensive mixes, accommodating complex formulations across multiple industries. This technology boosts batch homogeneity and accelerates reaction times.

Precision Temperature and Pressure Control

Designed with a jacketed vessel for efficient heating or cooling, the reactor maintains precise process temperatures up to 200C. The system operates safely up to 3 Bar, with a pressure gauge and temperature sensor included for accurate monitoring. These controls enable superior consistency and product quality in diverse processes.

Robust Safety and Compliance Features

Equipped with mechanical seals, overload protection, emergency stop, and IP55-rated motors, the reactor guarantees operator safety and equipment reliability. The system is cGMP and CE certified, supporting regulatory compliance for pharmaceutical and food productions. Customizable features and the Clean-in-Place (CIP) system ensure ease of maintenance and hygiene.

FAQs of Dispohomo Reactor:

Q: How does the high shear homogenizer in the Dispohomo Reactor enhance mixing efficiency?

A: The high shear homogenizer agitator generates intense shear forces, which rapidly disperse and mix ingredients to achieve uniform texture and particle size. This method is ideal for emulsifying, blending, and creating stable homogenized products, increasing process efficiency and quality.

Q: What applications are suitable for the Dispohomo Reactor?

A: This reactor is ideal for processes requiring intensive mixing, homogenization, blending, and reaction operations in pharmaceutical, chemical, cosmetic, and food industries. Its versatility supports batch production of creams, liquids, suspensions, and specialty chemical formulations.

Q: When should the heating/cooling jacket be utilized?

A: The jacketed vessel should be used when tight temperature control is necessaryfor instance, during exothermic or endothermic reactions, or when processing heat-sensitive ingredients that require precise thermal regulation up to 200C.

Q: Where can the Dispohomo Reactor be installed, and what are its mounting requirements?

A: Designed as a stationary, floor-mounted unit, the reactor should be installed on a level, reinforced surface with proper utility connections. Its robust design is suited for production areas in pharmaceutical, chemical, cosmetic, and food processing facilities.

Q: What safety features are included in this reactor?

A: The reactor includes multiple safety measures such as overload protection, an emergency stop button, IP55-rated electric motors, mechanical seals to minimize leaks, and a CIP system for safe cleaning. These features help ensure operator safety and equipment longevity.

Q: How does the semi-automatic/manual control mode benefit the operator?

A: Semi-automatic and manual control modes provide operational flexibility, allowing users to adjust parameters like speed, temperature, and pressure according to process requirements. This ensures precise process control, adapting to varying batch needs without full automation.

Q: What are the benefits of the Clean-in-Place (CIP) system in this reactor?

A: The integrated CIP system enables efficient cleaning of the reactors internal surfaces without disassembly, reducing downtime and ensuring compliance with hygiene standards. This feature is particularly beneficial in industries where product cross-contamination must be minimized.

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