Skid Type Cip /Wip/Washing System

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Skid Type Cip /Wip/Washing System Specification

Cleaning Media
Compatible with caustic, acid, and rinse cycles

Validation Ports
Provided for sampling and validation

Standard
Meets cGMP and FDA guidelines

Application
Cleaning-In-Place (CIP) and Washing-In-Place (WIP) for process equipment

Temperature Range
Ambient to 90°C (194°F)

Product Type
Skid Type CIP/WIP/Washing System

Insulation
Provided for tanks and pipelines

Capacity Range
50 to 5000 Liters (customizable)

Skid Dimensions
Customizable as per installation site

Cleaning Method
Spray Ball / Rotary Jet Head

Piping
Sanitary piping with tri-clover fittings

Washing Cycle
Pre-set programmable cycles

Pumps
Sanitary centrifugal pumps

Instrumentation
Flow, temperature, and conductivity transmitters

Drainage System
Full drainability ensured

Operation
Automatic / Semi-Automatic

Safety Features
Over-pressure and temperature protection

Integration
Can be integrated with SCADA systems

Power Supply
230V/415V AC, 50Hz/60Hz

Construction
Modular, Skid Mounted

Surface Finish
Internal mirror finish, external matt finish

Material of Construction
Stainless Steel 304/316L

Control System
PLC based with HMI

Heating System
Electric or Steam heating

System Mobility
Movable on wheels / Fixed installation

Documentation
GMP compliant, IQ/OQ/PQ documentation support

Utility Requirement
Water, Steam, Electricity, Detergent

About Skid Type Cip /Wip/Washing System

Skid Type Cip /Wip/Washing System

Mobile Type Clean In Place/Wash/In Place System

Application & process:

CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin.We manufacture two type of CIP/ WIP system. Trolley Mounted CIP system with controls. Second is complete closed CIP/WIP system for Bin washing.Trolley mounted CIP system have inlet connection with pneumatic operated valve for Plain water, Hot water, Detergent and D.M.Water with pressurized pump, which are connected with spraying ball with supply pipe on the machine. The complete CIP/WIP systemis operated by PLC controls system with touch screen HMI. PLC controls system is working as per set time for washing cycle of the inlet & outlet as per requirements.Trolley mounted complete CIP/WIP system is consist of High pressure pump, Inlet Connection pneumatic valve , Outlet connection with pneumatic Valve, Pneumatic control panel, Electric controls panel with PLC & HMI Touch screen.CIP/WIP system can be supply with liquid detergent tank, Hot water generator etc. as per customer requirements.

Salient Features :

Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 /316L & non contact parts AISI 304. CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. Mobile type CIP/WIP system so can be wash HSMG, FBD, Vessels, Tank, Auto coater & Bin etc. Capacity is designed to accordingly as per customer requirement The Clean-In-Place Systems can be provide reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. The washing process consists of several cycles in which rinsing material is recycled through the vessels, pumps, valves and other process equipment in the flow system. The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

Precision Cleaning for Process Equipment

This washing system delivers meticulous cleaning for process vessels, piping, and related equipment. Its automated or semi-automated operation reduces manual intervention, while PLC-based controls with HMI ensure tailored, repeatable cleaning cycles. The use of sanitary piping and tri-clover fittings guarantees hygienic operation, making it ideal for pharmaceutical, food, and biotech industries.

Comprehensive Safety and Validation Features

Safety is paramount in this system, with built-in over-pressure and temperature protection mechanisms. Validation ports are provided for reliable sampling and process validation, supporting strict compliance standards. Complete drainability eliminates residue, ensuring product integrity and simplified maintenance workflows.

FAQ's of Skid Type Cip /Wip/Washing System:

Q: How does the Skid Type CIP/WIP/Washing System ensure comprehensive cleaning of equipment?

A: The system employs programmed cycles using caustic, acid, and rinse solutions delivered via spray balls or rotary jet heads. This ensures thorough internal cleaning of process tanks and piping, tailored to your specific application needs.

Q: What are the main benefits of using a modular, skid-mounted CIP/WIP system?

A: Modularity allows for customization to site-specific dimensions, facilitates easy installation, and potential scalability. The skid-mounted design offers flexibility-systems can be either movable on wheels or fixed, as required by your process setup.

Q: When should I use this washing system in my process?

A: The system is ideal for routine cleaning between batches, product changeovers, or whenever contamination risks require removal of residues from process equipment. Automated cycles help minimize downtime and operator intervention.

Q: Where can this washing system be installed, and what utilities are needed?

A: It can be installed in pharmaceutical, biotech, food, and other process industries, with utilities including water, steam, electricity (230V/415V AC, 50Hz/60Hz), and detergent supply. Skid dimensions are customized to fit your installation site.

Q: What process controls and interfaces are available with this system?

A: A PLC-based control system with HMI provides programmable washing cycles, integration with SCADA systems, and real-time monitoring of parameters like flow, temperature, and conductivity for optimized cleaning efficiency and traceability.

Q: How is safety and compliance maintained during operation?

A: Safety is ensured through over-pressure and temperature protection features, insulated tanks and piping, and full drainability to prevent residue buildup. The system complies with cGMP and FDA guidelines and supports GMP documentation needs.

Q: What support do you offer for validation and documentation?

A: Validation ports are included for process verification and sampling. Comprehensive GMP-compliant documentation, including IQ/OQ/PQ support, is provided to assist with regulatory approvals and ensure operational transparency.

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