About Capsule Polishing
Capsule Polishing
Compact Capsule Polishing & Dust Removing Precess Technic
Application & process
Microtech polishing machine PCP 1 Model is used after capsules are filled for cleaning the powder attached on the capsules surface.
Salient Features :
Design as per stringent GMP requirements. All Contact parts of AISI Stainless Steel 316 Quality. All Non contact parts of AISI Stainless Steel 304 Quality. Longer brush clean the dust on capsule Excellent performance, excellent balances, low noise, and trouble free. Non Scratch capsule. The inclination of polishing barrel and adjustable brush speed (adjust treating time for capsule polishing) Easy for cleaning and maintenance. Applicable to all size of capsules 00, 0, 1, 2, 3, 4, 5. No need of change parts for all the size of capsule
Technical Specification
MODEL PCP 1Output kg / hour Max. 300000 pcs / hr Electric Power AC 220V / 50 Hz / single Phase Overall Dimension approx. (cm) 120 L x 50 W x 120 HNet weight (approx) 60 Kg
High-Efficiency Capsule CleaningDelivering a capacity of up to 150,000 capsules per hour, this automatic Capsule Polishing Machine guarantees efficient and thorough surface cleaning. The variable speed control ensures precise adjustment to production requirements, maximizing processing rates with minimal manual intervention. Its rotating brush mechanism enhances the cleanliness and luster of capsule surfaces, supporting consistently high pharmaceutical quality standards.
Safety and Cleanliness PrioritizedEngineered with robust safety features such as an emergency stop switch and easy, tool-less dismantling for maintenance, this machine offers a secure working environment. The mirror-polished stainless-steel construction and rotating brush facilitate hygienic operation, making cleaning and upkeep straightforward and swift - essential for rigorous pharmaceutical production settings.
Versatile Installation and Capsule HandlingThe horizontal installation design and compatibility with capsule sizes 00 to 4 provide adaptability for various production needs. With simultaneous capsule sorting integrated, productivity and efficiency are further improved. Its compact dimensions and moderate weight allow for easy incorporation into existing production lines without significant spatial requirements.
FAQ's of Capsule Polishing:
Q: How does the capsule polishing machine clean and polish capsules?
A: The machine uses a rotating brush mechanism to gently remove dust, particles, and stains from the surface of capsules. As capsules pass through the polishing chamber, the brushes ensure a thorough cleansing and smooth finish, resulting in bright, shiny capsules suitable for pharmaceutical packaging.
Q: What are the benefits of using a mirror-polished stainless steel capsule polisher?
A: A mirror-polished stainless steel construction not only enhances the machine's aesthetic appeal but also makes it easier to clean and maintain. It provides resistance to corrosion, ensures hygienic processing, and prevents contaminants from sticking to the polishing surfaces.
Q: Where is this capsule polishing machine commonly used?
A: This machine is widely used in pharmaceutical manufacturing facilities for cleaning and polishing capsules prior to packaging. It is favored for its high output, quality finish, and robust safety and hygiene features.
Q: How can I adjust the output speed of the machine?
A: The machine is equipped with variable speed control, allowing operators to adjust the motor speed to match specific production requirements or different capsule types. This flexibility helps optimize efficiency and product quality.
Q: What maintenance process is required for this polisher?
A: Routine maintenance is made easy with tool-less dismantling. The operator can quickly disassemble key components for cleaning or inspection without the need for special tools, ensuring minimal downtime and sustained performance.
Q: What safety features are included with the machine?
A: To safeguard the operator, the capsule polisher comes with an emergency stop switch that immediately halts operation in case of an issue, minimizing risk and ensuring safe handling during use.
Q: When would capsule sorting occur during the process?
A: Simultaneous capsule sorting takes place during the polishing process. As capsules are cleaned by rotating brushes, the system automatically separates damaged or irregular capsules, improving overall product quality in a single step.