About Rotary Spray Ball
Rotary Spray Ball
The spray ball is a simple yet a highly effective device for the internal washing of process and storage tanks. A spray ball, powered by the cleaning fluid, generates a high pressure spray to clean every part of the vessel. There is only one moving part and no maintenance whatsoever . No lubrication is necessary which prevents any risk of oil or grease contamination of the product, making the spray ball ideally suited for hygiene sensitive applications. These versatile units operate with a wide variety of chemicals and detergents frequently in hostile environments and temperatures up to 120 deg. C and water pressures around 2. 8 kg/cm2 area of vessel coverage can be 1. 5 meter to 3 meter. Spray balls are made of high grade stainless steel aisi 316. End connections are tri-clamp 1 or 1 spray ball are in two designs viz. Multiple nozzle design .
Comprehensive Tank Cleaning SolutionsEngineered for maximum efficiency, the Rotary Spray Ball delivers consistent 360 spray coverage, ensuring thorough removal of residues from tank surfaces. Its corrosion-resistant stainless steel construction and a range of available nozzle and mounting options provide adaptability across various industries, including food, pharmaceuticals, and chemicals. Designed for hygienic processes, it achieves optimal cleaning with minimal effort.
User-Friendly Design for Streamlined MaintenanceMaintenance has never been easier with the tool-free disassembly feature. The durable single O-ring seal minimizes leakage while allowing for quick inspection and cleaning of internal components. Smooth, polished surfaces further facilitate cleaning processes, meeting strict hygiene standards demanded by regulated industries.
Enhanced Performance and VersatilityRotating at speeds up to 40 RPM, these spray balls offer impressive jet lengths and cleaning radii of up to 3 meters. Uniform spray patterns and adjustable nozzle diameters ensure flexibility for different tank sizes. Manual or automatic control systems allow seamless integration with existing cleaning protocols, simplifying operations for dealers, manufacturers, and end-users alike.
FAQs of Rotary Spray Ball:
Q: How does the Rotary Spray Ball operate within Clean-In-Place (CIP) systems?
A: The Rotary Spray Ball rotates at up to 40 RPM under fluid pressure, providing a uniform 360 spray coverage to clean tank interiors efficiently. It can be integrated into CIP systems, utilizing water or cleaning solutions for effective residue removal without requiring manual entry.
Q: What are the key benefits of using a rotary spray ball compared to static spray balls?
A: Unlike static spray balls, rotary spray balls generate moving jets that cover surfaces more effectively, enhancing cleaning efficiency and reducing water and cleaning agent consumption. Their self-cleaning action also helps maintain consistent hygiene within storage or process tanks.
Q: Where can these rotary spray balls be installed and what industries commonly use them?
A: These spray balls are suitable for mounting inside stainless steel tanks in the pharmaceutical, food and beverage, and chemical sectors. They can be installed using threaded, flanged, or welded connections, and are commonly used by manufacturers, exporters, retailers, and suppliers throughout India.
Q: What is the process for disassembling and maintaining the spray ball?
A: Maintenance is simple and tool-free. The device is designed for quick disassembly, allowing users to inspect and clean it easily. The single O-ring seal and polished surfaces facilitate fast reassembly, ensuring downtime is minimized.
Q: What operating conditions are recommended for optimal performance?
A: For best results, operate the spray ball at pressures between 2 and 6 bar and at temperatures up to 80C. The device can handle flow rates from 6 to 20 m/h, depending on the specific model and pressure applied.
Q: How does the rotary spray ball ensure a uniform spray pattern and cleaning coverage?
A: Its design enables continuous 360 rotation, producing a consistent spray that reaches all internal tank surfaces. Adjustable nozzle sizes and jet lengths up to 3 meters guarantee thorough cleaning across a range of tank volumes.
Q: What makes this rotary spray ball suitable for hygienic and regulated applications?
A: Manufactured from premium SS304 or SS316 stainless steel with a polished or electrolytic finish, it meets industry standards (DIN/ISO/3A) for cleanliness. The self-cleaning operation, low noise level, and easy maintenance features make it ideal for sensitive applications requiring strict hygiene.