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Ointment PROCESSING Plant

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Ointment PROCESSING Plant Specification

Noise Level
Low (<70 dB)

Usage & Applications
Mixing, homogenizing, and preparation of ointment, pharmaceutical creams, gels, and cosmetic products

Features
Hygienic design, CIP/SIP system, vacuum operation, in-line homogenizer, heating & cooling jacket, user-friendly controls

Frequency
50/60 Hz

Temperature
Up to 100C

Phase
Three Phase

Type
Automatic Ointment Processing Plant

Material
Stainless Steel (SS304/SS316)

Capacity
50 kg to 1000 kg per batch

Computerized
Yes

Control Mode
PLC Based Control Panel

Voltage
220V/380V

Power
3-15 kW

Weight (kg)
Approx. 600-3500 kg (varies with capacity)

Dimension (L*W*H)
Customizable as per capacity, e.g., 2500 x 1800 x 2200 mm

Color
Silver

Level Indication
Glass or Electronic Level Indicators

Finishing
Mirror/Matte Polished Surface

Input/Output Ports
Multiple Inlets for Additives/In-process Materials, Discharge Valve

Vacuum System
Integrated Vacuum for De-aeration

Vessel Type
Triple-walled with insulation

Agitator Type
Anchor with scrapers & high speed homogenizer

Accessories
Sampling valves, CIP spray balls, filter units, load cell integration

Safety
Emergency stop, safety interlocks, pressure release valves

Batch Record
Automated Data Logging and Batch Record Keeping

Operating Language
Multilingual HMI (English/Customizable)

Utilities Required
Water, Steam, Electricity, Compressed Air

Sterilization
Steam In-Place (SIP) Capability

Mobility
Optional Castor Wheels for Skid Mounting

Ointment PROCESSING Plant Trade Information

Payment Terms
Letter of Credit (L/C), Cash Against Delivery (CAD), Cash in Advance (CID), Cheque, Cash Advance (CA)

Main Domestic Market
All India

About Ointment PROCESSING Plant

Ointment Plant
Ointment Section offered comes designed and developed in precision fabricated finish and latest technology support for reliable performance.

Product Details

Minimum Order Quantity :1 Unit
Material:SS
Speed :2800 rpm
Design: Standard
Automatic Grade :Semi-Automatic
Capacity :500-1000L

Features:Rich expertise in offering ointment sections All equipment manufactured using quality stainless steel for reliable end usage

Specifications:Parts of machines manufactured using mild steel Available in varied technical specifications and capacities Water jacketed in SS 304 finish Anchor type stirrer support Homogenizer comprising 5 HP, 2800 RPM, 3 Phase Hydraulic lid lifting support

Advanced Vessel and Mixing Technology

The triple-walled, insulated vessel is equipped with anchor-type agitators and high-speed homogenizers. These features enable thorough mixing, breakdown of particle size, and de-aeration, resulting in smooth and uniform ointment batches. The integrated scrapers prevent product buildup and enhance heat exchange, optimizing both batch quality and process efficiency.

Safety, Sterilization, and Cleanability

This plant combines safety mechanisms-emergency stop, pressure release valves, and interlocks-with advanced cleaning systems. Automated CIP (Clean-in-Place) and SIP (Steam-in-Place) sterilization capabilities ensure compliance with hygiene standards and effortless maintenance. Operators can rely on glass/electronic level indicators and mobility features, such as optional castor wheels, for enhanced operational safety and convenience.

Automated Controls and Flexible Operations

Users engage with a multilingual PLC-based HMI panel for precise process management and batch record-keeping. The fully automatic design supports high reproducibility and traceability, while customizable utility connections and vessel dimensions enable seamless integration into diverse manufacturing setups. Accessories like sampling valves, CIP spray balls, and load cell integration further expand functionality.

FAQ's of Ointment PROCESSING Plant:

Q: How does the integrated vacuum system improve ointment processing?

A: The integrated vacuum system de-aerates the mixture, eliminating air pockets and reducing oxidation. This results in a smoother product texture and extends shelf life, critical for pharmaceutical and cosmetic standards.

Q: What safety features are included in the Automatic Ointment Processing Plant?

A: Key safety features include emergency stop buttons, safety interlocks, pressure release valves, and level indicators. These components protect operators and equipment from overpressure or accidental mishaps during processing.

Q: When is steam-in-place (SIP) sterilization used in the ointment process?

A: Steam-in-place (SIP) sterilization is used before and after each production run. It ensures all contact surfaces of the vessel remain free from microbial contamination, meeting stringent hygiene requirements for pharmaceuticals and cosmetics.

Q: Where can the ointment plant be utilized within India?

A: This plant is suitable for pharmaceutical manufacturing, cosmetic production, and topical formulation facilities throughout India. Dealers, suppliers, exporters, and fabricators cater to local and regional manufacturing needs.

Q: What benefits does anchor agitator and high-speed homogenizer integration provide?

A: The anchor agitator with scrapers ensures thorough mixing and heat transfer, while the high-speed homogenizer achieves fine particle dispersion. Together, they deliver homogenous, smooth textures and enhanced product consistency across batches.

Q: How are batch records maintained in this system?

A: Batch records are automatically logged via the computerized PLC control panel. Data on ingredient input, mixing parameters, and process events are securely stored for compliance, traceability, and quality assurance.

Q: What utilities and accessories are needed for plant operation and maintenance?

A: Required utilities include water, steam, electricity, and compressed air. Accessories such as sampling valves, CIP spray balls, filter units, load cells, and multiple inlet/outlet ports support efficient processing, cleaning, and monitoring.