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Ultra Vacuum Mixer

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Ultra Vacuum Mixer Specification

Phase
Three Phase

Features
Vacuum system, variable speed, high-shear mixing, jacketed vessel for heating/cooling, touch screen control

Temperature
Up to 120C

Usage & Applications
Mixing, emulsifying, homogenizing viscous products in cosmetic, pharmaceutical, chemical, food industries

Noise Level
Low (<70 dB)

Frequency
50/60 Hz

Type
Ultra Vacuum Mixer

Material
Stainless Steel

Capacity
50-200 Liters (customizable)

Computerized
Yes

Control Mode
Automatic

Voltage
220V/380V

Power
3-7.5 kW

Weight (kg)
350-900 kg (varies with capacity)

Dimension (L*W*H)
1500 x 800 x 1700 mm (varies with model)

Color
Metallic Silver

Discharge Method
Bottom Valve or Tilting Discharge

Mixing Time Range
0-99 minutes (adjustable)

Vessel Surface Finish
Mirror Polished (Internal), Matt (External)

Electrical Protection
Overload and Short Circuit Protection

Heating Method
Electric / Steam Jacket

Scraper System
Teflon Scraper for Wall Cleaning

Material Contact Parts
SUS304/SUS316L

Homogenizer Power
2.2-5.5 kW

Lifting System
Hydraulic Lifting Top Cover

Mixing Speed
0-3000 RPM (Variable)

Safety Mechanism
Interlock for Lid Opening

Main Mixer Power
1.5-4 kW

Vacuum Pressure
Up to -0.095 MPa

Ultra Vacuum Mixer Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Cash Advance (CA), Letter of Credit (L/C), Western Union, Paypal, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Western Europe, Australia, Eastern Europe, Middle East, Central America, South America, Asia, North America, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Ultra Vacuum Mixer

ULTRA VACUUM MIXER - VACUUM HOMOGENIZER MIXER- VACUUM EMULSION MIXER

Application & Process :

Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semi solid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity

Application :

Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste
Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks
Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap
Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine
Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint

Design Features :

Designed strictly compliance with the stipulation of cGMP
Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality.
The both agitator having nos. paddle with 45°C
Homogenizer located at lowest point in the vessel for internal homogenization.
Top lid is mounted with hydraulic lifting device.
Integrated vacuum pump and vacuum equipments with manual controls.
Tilt able product bowl to discharge product or clean.
Top lid having connection for vacuum and charging of the material and visualize window.
Manual operated valves

Safety Features :

Emergency stop button
Safety vacuum relief valve
Limit switch at top lid
Over load protection by relay.
Semi automatic control system and safety equipments.

Advanced Mixing Technology for Viscous Products

Featuring vacuum processing and high-shear mixing, the Ultra Vacuum Mixer enables outstanding emulsification and homogenization of diverse products, from creams to pharmaceutical gels. The variable speed and precise heating system deliver consistent results for both small-scale and industrial applications.

Easy Operation and Enhanced Safety Features

The mixer is equipped with an intuitive touch screen control system, automated processes, and a hydraulic lifting top cover. Integrated electrical protections and an interlock mechanism for lid operation ensure safety during mixing and maintenance tasks, providing peace of mind for operators.

FAQ's of Ultra Vacuum Mixer:

Q: How does the Ultra Vacuum Mixer ensure uniform mixing and product consistency?

A: The mixer combines variable-speed high-shear mixing, vacuum pressure up to -0.095 MPa, and a Teflon scraper system to keep vessel walls clean. These features eliminate air bubbles, facilitate efficient ingredient integration, and maintain uniform viscosity throughout the batch.

Q: What materials are suitable for mixing in this vacuum mixer?

A: The Ultra Vacuum Mixer is ideal for mixing, emulsifying, and homogenizing viscous substances in the cosmetic, pharmaceutical, chemical, and food industries. Its stainless steel (SUS304/SUS316L) contact parts allow processing of creams, ointments, gels, sauces, and other high-viscosity products.

Q: When should one use the jacketed vessel's heating or cooling function?

A: The electric or steam-heated jacketed vessel is used whenever the processing requires controlled temperatures, such as melting ingredients, aiding emulsification, or preserving bioactive compounds. Cooling can be applied to maintain product stability after mixing.

Q: Where can the Ultra Vacuum Mixer be installed and what are its space requirements?

A: This mixer is suited for laboratories, manufacturing plants, or industrial facilities involved in product development or production. Its compact design (starting from 1500 x 800 x 1700 mm) accommodates limited spaces, though exact dimensions depend on the chosen capacity.

Q: What is the process for cleaning and maintaining the mixer after use?

A: The vessel's mirror-polished interior and Teflon wall scraper simplify cleaning. Discharge through the bottom valve or tilting method ensures complete product removal, while SUS304/SUS316L parts can be sanitized using standard industry cleaning protocols. Regular checks of the electrical and safety systems help maintain reliable performance.

Q: How can users benefit from the computerized automatic control and safety interlock?

A: Computerized control streamlines operations, allowing precise setting of mixing time, speed, and temperature via touch screen. The safety interlock ensures the lid only opens when safe, protecting operators and maintaining a secure working environment.

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