About Liquid Phenol Mixer Plant
We are a trusted manufacturer and supplier of top grade Pumps and Process Control Instruments. With a premier aim to cater to the varied demands and requirements of our client in an efficient manner, we offer a comprehensive array of products comprising Transfer Pump, Polypropylene Pump, Stainless Steel Self Priming Pump, Filter Pump, Magnetic Drive Pump, Dosing Pump and Process Control Instruments. All these products are developed in compliance with the international quality standards.Advanced Mixing Technology & Industrial EfficiencyOur phenol mixer plant employs a motor-driven agitator type mixer, powered by a gearbox-coupled motor (3-15 HP, depending on capacity) and managed by a digital PLC control panel with touch-screen HMI. With a customizable mixing speed of 50-70 rpm using a variable frequency drive, the system ensures precise, efficient, and consistent blending of fluids in large batches up to 10,000 liters.
Superior Construction & Safety AssuranceFabricated from high-quality stainless steel (SS 304 / SS 316), the plant is corrosion-resistant, leakproof, and robust. All mixing chambers are built to ASME / IS standards, with heavy-duty SS ball valves for manual or automatic discharge. Advanced safety features include overload protection, emergency stop, safety interlocks, and high-grade thermal insulation around the heating jacket.
Optimized Operation & MaintenanceIntegrated process monitoring sensors ensure precise temperature and level tracking, while a clean-in-place (CIP) system makes routine cleaning easy and safe. Onsite installation and commissioning support, along with seamless technical and spare parts service, guarantee long-term reliability and operational excellence for dealers, fabricators, and users throughout India.
FAQ's of Liquid Phenol Mixer Plant:
Q: How does the variable frequency drive (VFD) optimize mixing speed in the liquid phenol mixer plant?
A: The VFD allows operators to adjust the mixing speed between 50 and 70 rpm, providing flexibility to suit different viscosities and mixing requirements. This ensures uniform blending, minimizes energy consumption, and helps prevent batch contamination.
Q: What safety features are included in the mixing plant to protect operators and equipment?
A: The mixer incorporates overload protection, an emergency stop button, and safety interlocks to prevent accidental operation. The discharge valve is heavy-duty and leakproof, while the heating jacket features high-grade insulation for maximum safety during heated mixing.
Q: When is onsite installation and commissioning support provided for the liquid phenol mixer plant?
A: Onsite installation and commissioning support are offered upon delivery, ensuring the plant is properly set up, tested, and optimized for your specific operational requirements by experienced technicians.
Q: Where can this mixer plant be installed and who can benefit from it?
A: The plant can be installed in industrial facilities such as chemical factories, resin or adhesive manufacturers, and blending units. It benefits dealers, distributors, exporters, manufacturers, fabricators, and industrial end-users who require reliable, large-scale phenol mixing capabilities across India.
Q: What is the cleaning process for the mixer plant and how does the CIP system work?
A: The Clean-in-place (CIP) system automates internal cleaning using pressurized fluids, eliminating the need for manual dismantling. This reduces downtime, enhances cleanliness, and supports safety compliance in chemical processing environments.
Q: How does integrated process monitoring enhance operational efficiency?
A: Embedded temperature and level sensors provide real-time data to the digital PLC control panel, enabling precise process monitoring. This supports optimized blending parameters, quality assurance, and efficient batch management, reducing the risk of waste and improving outcomes.
Q: What are the main benefits of choosing a fully automatic mixing plant with PLC control for phenol blending applications?
A: A fully automatic mixing plant with PLC control offers high efficiency, easy operation, consistent batch quality, minimal operator intervention, and excellent scalability. The automated system streamlines production, lowers labor costs, and boosts overall productivity.