About Hand Sanitizer Making Plant
gel hand sanitizer homogenizer mixer making machine Capability & Characteristic High speed disperser, strong mixing scattered viscous, solid liquid materials production can quickly dissolve in the liquid AES, AESA, LSA of refractory materials, save the energy consumption and shorten the production cycle. Stepless speed change device, is used in the main mixing in low temperature, high viscous when reducing bubble formation; Gear pump cycle discharging device, can speed up the product formation and rapid discharge. 1: operating performance Mixing tank with accessories (such as manhole ,inlet and outlet and valve etc.) are easy to operate and observe. 2: Health Performance Tank equipped with standard dished top and bottom type.All joints and inside of the tank is mirror finished without any dead angle and cleaned easily(Sanitary design). Surface roughness Ra 0.22m. 3: Insulation Performance Insulation material is polyurethane foam, PU thickness up to 50 ~+100mm, insulation stability (24h temperatureHigh-Precision Mixing for Safe Sanitizer ProductionThe hand sanitizer making plant is engineered for batch-to-batch consistency and thorough blending. Its variable-speed agitator and optional homogenizer guarantee a homogeneous mixture of alcohol, thickeners, fragrances, and water-based ingredients. Touchscreen HMI controls, PLC automation, and fully adjustable batch timings empower users to fine-tune processes, improving both product quality and operational productivity.
Robust Construction with Advanced Sanitary FeaturesCrafted from corrosion-resistant stainless steel (304/316), this mixer plant ensures longevity and compliance with industrial hygiene standards. Its sanitary tri-clover valves and CIP/SIP cleaning systems minimize contamination risks, while overload protection and emergency stops safeguard both operators and processes. The system supports electric or steam heating and includes factory assembly for straightforward installation.
Seamless Operation and Comprehensive SupportInstallation is carried out on-site by trained technicians, who also provide hands-on operational training. The plant is equipped with factory-fitted automation systems, including computerized PLC control and a user-friendly touchscreen HMI. Movable construction is available on request, and the entire operation is simplified for both dealers and end-users across India.
FAQ's of Hand Sanitizer Making Plant:
Q: How does the touch screen HMI and PLC control enhance operation of the sanitizer plant?
A: The integrated touchscreen HMI and PLC control system offer intuitive real-time control over all key parameters such as agitator speed, batch timing, temperature, and mixing cycles. This automation boosts efficiency, minimizes errors, and enables precise adjustments tailored to each formulation, facilitating consistent, high-quality production.
Q: What process steps are involved in using this hand sanitizer making plant?
A: The process typically involves loading raw materials (alcohol, thickeners, fragrances, water) into the mixing tank, selecting parameters on the touchscreen, activating mixing and optional homogenization, and allowing the system to blend to set conditions. After mixing, the product can be discharged via the sanitary-grade tri-clover valve for packaging.
Q: When is on-site installation and training provided?
A: On-site installation and operator training are offered at the time of plant delivery and commissioning. Experienced technicians ensure that the equipment is properly set up and that your staff is fully trained in operation, cleaning, and basic troubleshooting, ensuring a smooth production start-up.
Q: Where can this automatic mixer plant be installed and used?
A: This hand sanitizer making plant is suitable for installation in industrial manufacturing settings, including pharmaceutical, cosmetic, or chemical production facilities. Its design caters to requirements in India and is supported by dealers, distributors, and service providers across the country.
Q: What are the benefits of the CIP/SIP system for cleaning and sterilization?
A: The integrated Clean-In-Place (CIP) and Sterilize-In-Place (SIP) systems allow for effortless, automated cleaning and sterilization of the entire mixing unit without the need for manual disassembly. This significantly reduces downtime, ensures thorough hygiene, and makes compliance with safety standards easier.
Q: How does the plant ensure safety and prevent contamination during operation?
A: The plant features overload protection, emergency stop controls, sanitary-grade discharge valves, and fully automated cleaning systems. Its construction in high-grade stainless steel with mirror/matte finishes further reduces contamination risks and enhances overall safety during operation.
Q: What utilities and maintenance are required for optimal usage?
A: The mixer plant requires standard utilities-water, electricity (220V/380V), and compressed air. Routine maintenance includes regular inspection of agitator drives, periodic cleaning using the CIP/SIP systems, and checking valves and control panels for proper function. The robust, corrosion-resistant design minimizes long-term upkeep.