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HIGH SHEAR DISPERSING EMULSIFIER

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HIGH SHEAR DISPERSING EMULSIFIER Specification

Torque
350 Nm

Phase
Three phase

Shape
Vertical cylindrical

Diameter
350 mm

Product Type
High Shear Dispersing Emulsifier

General Use
Homogenizing, Emulsification, Dispersion, Dissolving in liquid processing

Material
SS304 / SS316 Stainless Steel

Type
Inline / Batch

Capacity
50 L to 1000 L per batch (customizable)

Weight (kg)
400 kg

Computerized
Yes

Automatic
Fully automatic

Touch Screen
Available

Control System
PLC control system

Surface Treatment
Stainless steel polished

QC System
ISO 9001 quality control

Tolerance
0.01 mm

Drawing
Customized design available

Voltage
380 V

Dimension (L*W*H)
1600 mm x 800 mm x 1800 mm

Feature
High shear force, stable performance, energy efficient, wear-resistant

Color
Standard metallic, custom colors optional

About HIGH SHEAR DISPERSING EMULSIFIER

HIGH SHEAR DISPERSING EMULSIFIER

WORKING PROCESS

MICROTECH ENGINERING High shear dispersing emulsifier effectivelyquickly and evenly disperse a phase or phases to another consecutive phaseusuallythese phases are dissolvable to each otherThe rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearingcentrifugal forcepressingliquid fractionclashingtearing and rush waterThe dissolvable solidliquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made

Introduction

High shear dispersing emulsifier effectivelyquickly and evenly disperse a phase or phases to another consecutive phaseusuallythese phases are dissolvable to each otherThe rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearingcentrifugal forcepressingliquid fractionclashingtearing and rush waterThe dissolvable solidliquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made

Operation Principle

The rotor revolves in high speed produces centrifugal forcewhich suctions the material from upper and lower feeding area axially to the operation chamber

The strong centrifugal force throws the material axially to the narrow slot between stator and rotorThe material then receives centrifugal pressclash and other forceswhich firstly disperse and emulsify the material

The outer terminal of the rotor revolved in high speed produces a line speed more than 15ms and even up to 40mswhich produces strong mechanical and liquid shearingliquid abrasionclashing and tearing which fully disperseemulsifyhomogenand break the material and jet from the stator slot

As materials jet in radial in high speed , they change their flow direction with resistance from themselves and vessel wallsThe upperand lower axial suction force then leads to strong upper and lower rushing flowsAfter many circulations the material is finally disper sed and emulsified evenly

APPLICATION

MIXING & DISSOLVING

DISPRAISED SUSPENSION

EMULSIFICATION

HOMOGENEITY

THICK LIQUID

CHEMICAL REACTION

EXTRACTION

DEPOLYMERIZATION

Exceptional Performance for Demanding Applications

Achieving high shear force and stable mixing, this emulsifier is engineered for challenging liquid processing tasks. It combines energy efficiency with wear-resistant components to manage complex formulations reliably. Whether emulsifying, homogenizing, or dispersing, the system ensures consistent particle reduction and uniformity during every batch.

Advanced Control and Safety Features

Experience user-friendly operation with a comprehensive PLC control system and intuitive touch screen interface. The machines overload protection, emergency stop, and water-cooled mechanical seals provide both operator safety and prolonged service life, exceeding 10,000 hours. Enjoy precise temperature control via its water jacketed cooling method.

Customizable and Versatile Solution

Designed with customization in mind, the HIGH SHEAR DISPERSING EMULSIFIER adapts to specific batch volumes, material tolerances, and surface treatments, supporting seamless integration into your production line. Stainless steel construction (SS304/SS316) offers durability and hygiene for food, pharmaceutical, and chemical environments.

FAQs of HIGH SHEAR DISPERSING EMULSIFIER:

Q: How does the HIGH SHEAR DISPERSING EMULSIFIER ensure efficient homogenizing and emulsification?

A: The machine utilizes a high-grade SUS316 mixing disc powered by a 7.5 kW motor and operates at variable speeds up to 3000 rpm, enabling rapid particle size reduction and uniform mixing. High shear force ensures thorough dispersion and stable emulsions, suitable for processing viscosities up to 150,000 cps.

Q: What industries commonly use this dispersing emulsifier and for what processes?

A: This equipment is widely adopted in pharmaceutical, cosmetic, chemical, and food & beverage industries for processes such as homogenizing, emulsification, dispersion, and dissolving liquid substances during batch production.

Q: When is it beneficial to use a water-cooled, mechanical seal system in mixing operations?

A: A water-cooled mechanical seal is recommended when handling high-viscosity liquids or processes sensitive to temperature fluctuations, as it maintains seal integrity, prevents leaks, and supports continuous operation in demanding conditions.

Q: Where can the HIGH SHEAR DISPERSING EMULSIFIER be installed and how does it fit into production lines?

A: This model is designed for floor mounting and supports both inline and batch processing. Its robust vertical cylindrical shape and customizable dimensions ensure compatibility with various production environments in factories or large laboratories.

Q: What safety features are integrated into the machine and how do they protect users?

A: Operator safety is prioritized with automatic overload protection, an easily accessible emergency stop button, and water-cooled mechanical seals. These features help prevent equipment damage and reduce risks in case of process anomalies.

Q: How can users benefit from the automatic control and touchscreen interface?

A: The PLC control system along with the touchscreen simplifies operation, program adjustments, and monitoring, reducing manual intervention while ensuring process accuracy and repeatability. This leads to more efficient batch production and lower chances of operator error.

Q: What is the expected service life and is spare parts supply available for long-term operation?

A: The dispersing emulsifier is designed for over 10,000 hours of service with ISO 9001 quality control. Spare parts can be supplied upon request, ensuring sustained productivity and easy maintenance for dealers, manufacturers, or users in India.

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