High Shear Batch Mixer

About High Shear Batch Mixer

High Shear Batch Mixer

Introduction
High Shear Batch Mixer  effectively quickly and evenly disperse a phase or phases to another consecutive phase usually these phases are dissolvable to each otherThe rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearing centrifugal force pressing liquid fraction clashing tearing and rush water The dissolvable solid liquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made 

Operation Principle 

The rotor revolves in high speed produces centrifugal force which suctions the material from upper and lower feeding area axially to the operation chamber
The strong centrifugal force throws the material axially to the narrow slot between stator and rotor The material then receives centrifugal press clash and other forces which firstly disperse and emulsify the material 
The outer terminal of the rotor revolved in high speed produces a line speed more than 15mS and even up to 40ms which produces strong mechanical and liquid shearing liquid abrasion clashing and tearing which fully disperse emulsify homogen and break the material and jet from the stator slot.
As materials jet in radial in high speed , they change their flow direction with resistance from themselves and vessel walls The upperand lower axial suction force then leads to strong upper and lower rushing flows After many circulations the material is finally disper sed and emulsified evenly 

WORKING PROCESS

High shear dispersing emulsifier effectively quickly and evenly disperse a phase or phases to another consecutive phase usually these phases are dissolvable to each other The rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearing centrifugal force pressing liquid fraction clashing tearing and rush water The dissolvable solid liquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made.

APPLICATION MIXING & DISSOLVINGDISPRAISED SUSPENSION EMULSIFICATIONHOMOGENEITYTHICK LIQUID CHEMICAL REACTIONEXTRACTIONDEPOLYMERIZATION

Precision Engineering for Consistent Results

Manufactured with strict quality control, the High Shear Batch Mixer achieves outstanding tolerance of 0.02 mm. Its rotor-stator impeller ensures high-shear action for rapid, uniform mixing. The mixers robust, stainless steel constructionoffered in both SS304 and SS316guarantees hygiene, corrosion-resistance, and easy cleaning, vital for sensitive sectors like pharmaceuticals and food.


Flexible Capacity and Safe Operation

Capacities ranging from 100 to 2000 litres accommodate small to large scale operations. The design incorporates overload protection, an emergency stop, and controlled noise levels below 85 dB for safe, operator-friendly use. Multiple discharge and shaft sealing options allow tailoring to your application requirements, boosting productivity and efficiency.


Adapted for Indian Industry Needs

Available through Indias vast network of dealers, distributors, exporters, and manufacturers, this mixer meets the diverse needs of local industries. Custom dimensions, voltage compatibility (220V, 380V, 415V), and drawing support ensure seamless integration into existing workflows. Finished in metallic silver with a polished or brushed surface, it meets both aesthetic and functional standards.