Fluid Bed Equipment - Granulation & Pellet

About Fluid Bed Equipment - Granulation & Pellet

Fluid Bed Equipment - Granulation & Pellet 

FLUID BED EQUIPMENT - GRANULATION & PELLET COATER- COMBO MODEL
High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technology
Application & Process :
MICROTECH Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes.Depending on the application required Prism fluid bed Equipment can be configured into designs as follows :
1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size

2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder.  good dispensability and excellent solubility due to porous structure.
3. Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating : 
  Aqueous or Solvent based solutions or suspensions  Controlled release coatings  Enteric Release coatings  Fine particle coatings  Active layering
This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a  a another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.

Salient Features :
Design is cGMP - Current Good Manufacturing Practices compliance.  All contact parts AISI 316 & non contact parts AISI 304.  High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge.  Single piece construction & Integrated retarding chamber cum filter bag housing    Sampling pot on product container.  Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.  Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.  Dual speed mixing impeller for mixing and intensify chopper for granulating.
Optional Features :
Only Top spray Granulator Model  Only with Bottom Wurster coater  Combo model with Granulator and Pellets Coater.  Flame Proof Electrical.Safety Features :
Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. 


MODEL PFBE - 30 PFBE - 60 PFBE - 120 PFBE - 200 PFBE - 300 PFBE - 500Working Volume in Liter-Top Spray Batch Capacity in Kg 25-30 Kg 50-60 Kg 100-120 Kg 180-200 Kg 270-300 Kg 400-600 KgWorking Volume in Liter Wurster Batch Capacity in Kg 15-20 Kg 25-50 Kg 50-70 Kg 60-100 Kg 75-150 Kg 175-300 KgDrying Temp in C 30-85 C 30-85 C 30-85 ° C 30-85 ° C 30-85 ° C 30-85 ° CMotor in HP     Air Flow m³/hr. Diameter of filter Housing in mm Approx overall Height in mm Please contact us for more details.Electric Heating Load in Kw Steam Consumption in kg/hr Compressed Air Consumption in CFM

Advanced Airflow Technology

The Fluid Bed Equipment utilizes precisely controlled airflow rates up to 1400 m3/hr, allowing for efficient drying and granulation. This ensures consistent product quality across varying batch sizes. Adjustable inlet (ambient to 120C) and exhaust air temperature provides optimal process control for sensitive and heat-stable materials alike.


Seamless Customization & Compliance

Engineered with compliance in mind, this equipment meets international GMP and CE standards. Its design supports both semi-automatic and fully automatic (PLC) modes for operational flexibility. With customizable dimensions and capacity, users can easily adapt the system for their specific production requirements, maintaining adherence to rigorous documentation processes.


Enhanced Safety & User Experience

Safety is paramount: explosion-proof construction and advanced interlocks are integral. The inclusion of HEPA or bag filters secures product integrity, while noise levels remain below 75 dB for operator comfort. The ergonomic interface supports easy cleaning and maintenance, making it a preferred choice for manufacturers and suppliers across various industries.