Dispohomo Reactor: High Shear Dispersion

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Dispohomo Reactor: High Shear Dispersion

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Dispohomo Reactor: High Shear Dispersion Specification

Phase
Three Phase

Features
High shear mixing, robust construction, CIP/SIP compatible, variable speed drive, jacketed for heating/cooling, pressure/vacuum operation

Usage & Applications
Mixing, Homogenizing, Emulsifying, Dispersion of liquids and semi-solids in chemical, pharmaceutical, food, paint, and cosmetic industries

Frequency
50 Hz

Temperature
Up to 180C (with jacketed design)

Noise Level
< 80 dB

Type
High Shear Dispersion Reactor

Material
Stainless Steel (Grade SS304/SS316)

Capacity
50 L to 5000 L

Computerized
No

Control Mode
Manual/Semi-Automatic

Voltage
415 V

Power
5 to 75 kW

Weight (kg)
Approx. 350 3500 kg (depending on capacity)

Dimension (L*W*H)
Custom, varies with capacity (Example: 1200x1300x2800 mm for 1000 L)

Color
Metallic Silver

Mixing Time
Typically 10-60 minutes (process dependent)

Mounting
Vertical Stand Foot Mounted

Drain Valve
Tri-clover / Flush Bottom Valve

Automation Option
Optional PLC based automation

Pressure Rating
Up to 5 bar

Heating/Cooling Jacket
Available, customizable for steam/thermal oil/glycol

Agitator Speed
Variable, up to 1500 RPM

Inlet/Outlet Connections
DIN / SMS / Customized

Cleaning System
CIP/SIP ready or manually cleanable

Surface Finish
Mirror/Matte polished as required

Impeller Type
High Shear Disperser (shaft-mounted, multi-stage)

Electrical Protection
IP 55 / IP 65 rated panels

Safety Features
Overload protection, vibration-damping base, emergency stop

Compliance
GMP / FDA / CE certified

Seal Type
Mechanical Seal/Double Mechanical Seal

Dispohomo Reactor: High Shear Dispersion Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Paypal, Letter of Credit (L/C), Western Union, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America, Asia

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Dispohomo Reactor: High Shear Dispersion

DISPOHOMO REACTOR: HIGH SHEAR DISPERSION HOMOGENIZER

Liquid High Shear Homogenize mixing and dispersing inline process

Application & Process :

Macrotech Engineering has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules.Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.

Technical Specification :

Model PDH - 2000Max
Flow capacity. 2500 liters- H2O / hours
Drive speed 1/min 4400
Motor Power 5.5 Kw / 7.5 HP
Connection Inlet DN 40
Connection Outlet DN 32
Sealing Mechanical Seal with continues cooling

Superior High Shear Performance

The Dispohomo Reactor leverages a multi-stage high shear disperser, ensuring efficient breakdown of particle agglomerates and uniform mixing of even the most challenging semi-solids or viscosities. With adjustable speeds up to 1500 RPM, users can optimize shear intensity for specific formulations, resulting in rapid dispersion and consistent product quality.

Exceptional Safety and Compliance

Engineered with a focus on operator safety and industry regulations, this reactor includes advanced features such as overload protection, emergency stop functionality, IP 55/IP 65 rated electrical panels, and a vibration-damping base. Full GMP, FDA, and CE certification ensures reliable, compliant operation for regulated industries.

Flexible Design and Customizable Options

The reactor comes in a range of sizes and is customizable in surface finish, inlet/outlet options, and control mode (manual or semi-automatic). Its vertical foot-mounted design ensures stability and ease of integration, while customizable heating/cooling jackets adapt to steam, thermal oil, or glycol processes. The system is also compatible with automated, PLC-based operation.

FAQ's of Dispohomo Reactor: High Shear Dispersion:

Q: How is the Dispohomo Reactor cleaned and maintained?

A: The reactor is designed for easy cleaning, featuring Clean-In-Place (CIP) or Steam-In-Place (SIP) compatibility. It can also be cleaned manually if preferred, streamlining maintenance and reducing downtime between batches, particularly useful in industries with high hygiene standards.

Q: What types of products or processes is this reactor suitable for?

A: Ideal for mixing, homogenizing, emulsifying, and dispersing liquids and semi-solids, the Dispohomo Reactor is widely used in chemical, pharmaceutical, food, paint, and cosmetic manufacturing. Its robust construction and high shear capability make it suitable for both low and high viscosity applications.

Q: When should the jacketed heating or cooling feature be utilized?

A: The jacketed design should be used when precise temperature control is needed during processing. It accommodates steam, thermal oil, or glycol as heating/cooling media, allowing operations up to 180C. This feature is essential for processes sensitive to temperature fluctuations.

Q: Where can the Dispohomo Reactor be installed?

A: Thanks to its vertical stand foot-mounted design and customizable dimensions, the reactor is suitable for industrial production floors, pilot plants, or R&D facilities. Its adaptable inlet/outlet configurations enable flexible integration with various downstream or upstream systems.

Q: What are the benefits of the mechanical/double mechanical seal and safety features?

A: The reactor's mechanical and double mechanical seals ensure leak-proof operation, critical for maintaining pressure up to 5 bar and handling hazardous chemicals. Safety systems like overload protection, vibration damping, and emergency stop mechanisms further enhance operational reliability and worker safety.

Q: How is operation controlled, and what automation options exist?

A: The system can be operated manually or in a semi-automatic mode. For advanced process control, optional PLC-based automation is available, allowing programmed sequences, real-time monitoring, and data logging for optimized efficiency and consistency.

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