Continuous Mixer Blender System: Simplex Mixer

About Continuous Mixer Blender System: Simplex Mixer

Continuous Mixer Blender System: Simplex Mixer 

Continuous Effective Mixing Process Technic Application & Process :
The Single Shaft Continuous Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. The Mixer produces high quality intermediate and end product with homogeneity. Extremely fragile products are handled very gently. Micro ingredients are accurately mixed. Dry Solid Blending Solid and liquid blends Coating Granulation Flavoring Premixing for extrusion
Single shaft continuous mixer make material rotate along with main shaft. Mixer agitator break material and mix material in the mean time. It is suitable for mixer material with different density, size, etc. Continuous mixer depend on continuous and proportioned feeding, so should be combined with feeding system.During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density. The paddles are positioned to move the material in lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer.
Salient Features :
High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation. Fluidization assures homogeneous mixes independent of large range of particle size, shape or density Extremely gentle with fragile ingredients Fast, even liquid addition and coating by spraying system. Ideal for agglomerating and No over mixing Easy, fast and complete discharge. Low space requirements. Available in Capacity 250 to 75,000 Liter per hour. Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316/ 316L & non contact parts AISI 304. Product container trough types : "U" shape OR Round Direct drive gear box with motor. Shaft seal both side with stuffing box with food grade seal.
Safety Features :
Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Overload relay Protection and Emergency stop button

Model Nominal Capacity Tons/ hour Nominal Motor HP Shaft Length in cm Container Width In cm Height In cmPCM- 180 5 PCM-250 7 PCM-300 9 Please contact us for more details. PCM-365 10 PCM-425 12

State-of-the-Art Mixing Performance

Utilizing a ribbon or spiral mixing element with a horizontal agitator, this simplex mixer guarantees consistent and efficient blending for diverse batch sizes and material types. The robust gearbox and electric motor ensure continuous operation and reliability in demanding industrial environments.


User-Friendly Operation and Maintenance

The system can be operated manually or automatically, with feeding through screw conveyors or hoppers. Its design supports easy cleaning, including CIP compatibility, and features overload protection, an emergency stop switch, and low noise for a safe and comfortable workplace.


Customizable and Compliant Solutions

Designed for flexibility, the mixer is available in various capacities, voltage options, and polishing finishes. It can be configured for different process requirements and is compliant with CE and GMP standards, making it suitable for sensitive applications in regulated industries.