High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG

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High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG Specification

Noise Level
< 75 dB

Frequency
50/60 Hz

Temperature
Operating temperature up to 80C

Phase
3 Phase

Features
Uniform granulation, cGMP design, easy cleaning (CIP/SIP), interlocked safety system, fast mixing and granulation, user-friendly control panel

Usage & Applications
Wet granulation for pharmaceutical, food, chemical, and cosmetic industries

Type
High Shear Mixer Granulator (HSMG) / Rapid Mixer Granulator (RMG)

Material
Stainless Steel (SS316 / SS304 contact parts)

Capacity
10 to 600 kg per batch (varies as per model)

Computerized
Yes (optional PLC/HMI control)

Control Mode
Automatic / Semi-Automatic

Voltage
380 V / 415 V AC

Power
5 kW to 30 kW (varies by model size)

Weight (kg)
650 to 3500 kg (depending on capacity/model)

Dimension (L*W*H)
Custom as per model, e.g., approx 1850 x 1250 x 2100 mm for 250 kg

Color
Stainless Steel Finish (Silver/Grey)

High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Western Union, Paypal, Cash Against Delivery (CAD), Cash Advance (CA), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
South America, Eastern Europe, Western Europe, Middle East, Central America, Asia, North America, Australia, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG

High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG

High Performance Mixing and Wet Granulation Process TechnicApplication & Process :

The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries.High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application.The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.

Salient Features :
High speed mixing & granulating Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Automated maxing and granulating process in single bowl. High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. Unique design with four arm mixing impeller with blade angle to pushing product radically outward. Chopper blade designed to cuts lumps and make granules. Dual speed mixing impeller for mixing and intensify chopper for granulating. Flush fitting discharge plug is electro pneumatically operated. Air pursing for seal for both shafts.

Safety Features :

Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Air pressure switch installed to ensure pressure is in limit. Limit switch installed at discharge to ensure product container underneath of discharge. Overload relay Protection and Emergency stop button

Model Gross Capacity
In Liter Working CapacityIn Liter Loading CapacityIn Kg. Mixing Impeller MotorHP-Dual Mixing Impeller speedRPM-Dual Chopper MotorHP-Dual Chopper speedRPM-DualPRMG-50 50 40 20 PRMG-100 100 80 40 PRMG-150 150 120 60

Innovative Granulation and Mixing

Utilizing a robust agitator and high-speed chopper, the High Shear Mixer Granulator rapidly forms uniform granules within 612 minutes per batch. The efficient design minimizes process times and ensures consistent particle size, ideal for critical wet granulation applications across the pharmaceutical, food, chemical, and cosmetic industries.

Compliance, Safety, and Cleanliness

Built to meet the latest US FDA, EU GMP, and WHO GMP guidelines, this mixer features cGMP-compliant construction, air-purged mechanical seals, and multiple safety interlocks. The mirror-polished product surfaces and full CIP/SIP compatibility guarantee quick, residue-free cleaning, streamlining both production and maintenance.

Flexible Capacity and Automation

With models supporting batch capacities from 8 kg to 600 kg, the HSMG/RMG adapts to various production requirements. Advanced automation through PLC/HMI ensures user-friendly operation, accurate process control, and comprehensive documentation, including IQ, OQ, DQ, FAT, and SAT for regulatory audits.

FAQs of High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG:

Q: How does the rapid mixer granulator achieve uniform wet granulation?

A: The rapid mixer granulator uses a variable-speed agitator and a high-speed chopper to simultaneously mix and cut materials, ensuring homogenous distribution of binder and rapid, consistent granulation. Its design promotes efficient particle size control in 6 to 12 minutes per batch.

Q: What are the benefits of the air-purged mechanical seal and mirror-polished contact surfaces?

A: The air-purged mechanical seal prevents contamination and product leakage, while the mirror-polished stainless steel contact surfaces (SS316/SS304) minimize product build-up and simplify cleaning. This combination ensures hygienic operations and streamlined maintenance.

Q: When should the water jacket be used, and what is its purpose?

A: The optional water jacket is recommended when temperature-sensitive materials are processed. It enables precise control of the mixing temperature, maintaining product quality and optimizing granulation results, especially important for pharmaceuticals and heat-sensitive products.

Q: Where can this mixer granulator be installed, and what type of floor is required?

A: The HSMG/RMG is designed for floor-mounted, vibration-free operation in cleanroom and production environments. It requires a stable, level industrial floor capable of supporting the units weight (6503500 kg, depending on model).

Q: What documentation and service support accompany this equipment?

A: Comprehensive documentation is provided, including IQ, OQ, DQ, FAT, and SAT, ensuring regulatory compliance and smooth validation. Onsite and remote service support is available for installation, operation, troubleshooting, and maintenance throughout India and abroad.

Q: How is cleaning performed on this mixer granulator?

A: The equipment is CIP/SIP compatible, allowing automated or manual cleaning and sterilization in place, thus reducing downtime between product changeovers and ensuring stringent hygiene standards are maintained.

Q: What industries and processes commonly use this high shear mixer granulator?

A: This granulator is widely used in pharmaceutical, food, chemical, and cosmetic manufacturing for wet granulation, blending, and mixing operations, supporting both R&D and large-scale batch production with consistent performance.

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