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Batch solid-liquid mixing system

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Batch solid-liquid mixing system Specification

Features
Hygienic design, CIP/SIP compatible, High-shear mixing, Easy operation, Low maintenance

Frequency
50/60 Hz

Phase
Single or Three Phase

Noise Level
< 70 dB

Temperature
Ambient to 140C (dependent on heating system)

Usage & Applications
Pharmaceuticals, Food & Beverages, Chemicals, Cosmetics, Dairy

Type
Batch Solid-Liquid Mixing System

Material
Stainless Steel (SS 304/316)

Capacity
5010000 Liters (customizable)

Computerized
Yes, with PLC touch screen interface

Control Mode
Automatic / Semi-automatic

Voltage
220V/380V/415V, 50/60Hz

Power
2 kW 30 kW (as per model)

Weight (kg)
600 3000 kg, depends on capacity

Dimension (L*W*H)
Custom as per design/capacity

Color
Metallic / Matte finish

Pressure Rating
Atmospheric or Pressurized as needed

Agitator Type
High-shear, Paddle, or Anchor as per requirement

Motor Brand
Siemens/ABB or equivalent

Sealing
Mechanical Seal for leakage prevention

Inlet/Outlet Size
Customizable

Heating/Cooling Jacket
Available (Steam or Electric) on request

Cleaning
CIP (Clean-in-place) ready design

Level Sensor
Yes (optional)

Mixing Speed
Variable speed control, up to 1500 rpm

Safety Features
Emergency stop, overload protection, interlocking system

Discharge Valve
Sanitary bottom outlet, butterfly/ball valve

Batch solid-liquid mixing system Trade Information

FOB Port
yes

Payment Terms
Paypal, Letter of Credit (L/C), Western Union, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Australia, South America, Eastern Europe, Western Europe, Middle East, Central America, Asia, North America, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Batch solid-liquid mixing system

ApplicationFood: jam, ice cream, milk drink, baby food, etc.Cosmetics: toothpaste, shampoo, hand cream, natural skin care products, etc.Pharmacy: syrup, nutrient solution, pectin liquid, meidcine coating, etc.Chemicals: fertilizer, fiber, cleaner artifical resin, etc.Paint /coating: emulsion paint, water based paint, dispersible paint, offset ink, textile pigment, etc.

Versatile Mixing Solutions for Multiple Industries

Designed to accommodate a range of batch sizes, from 50 to 10,000 liters, this mixing system offers reliability and efficiency for industries such as food & beverages, pharmaceuticals, chemicals, cosmetics, and dairy. Customizable inlet/outlet sizes and various agitator types ensure optimal mixing performance tailored to specific application requirements.

Superior Hygiene and Safety Features

Manufactured using high-grade stainless steel (SS 304/316), the mixer supports CIP (Clean-in-place) compatibility and includes a sanitary outlet, mechanical seal for leakage prevention, and noise control (< 70 dB). Safety is enhanced by emergency stop, overload protection, and interlocking systems, ensuring secure and problem-free operation.

FAQ's of Batch solid-liquid mixing system:

Q: How is the mixing speed controlled in this batch solid-liquid mixing system?

A: Mixing speed is adjustable with variable speed control, enabling speeds up to 1500 rpm as per process requirements. Operators can easily set and monitor the speed via the PLC touch screen interface, ensuring precise homogenization for different recipes.

Q: What types of agitators are available for this mixing system?

A: Depending on the mixing needs, high-shear, paddle, or anchor agitator configurations can be chosen. This flexibility caters to various viscosities and product types, enabling efficient and thorough solid-liquid mixing.

Q: When is the heating or cooling jacket recommended, and how does it function?

A: A heating or cooling jacket is available on request and is recommended when temperature control is critical for product quality or consistency. Jackets operate using steam or electric sources, maintaining processing temperatures from ambient up to 140C.

Q: Where can this mixing system be installed and used?

A: The system is suitable for pharmaceutical laboratories, food & beverage processing plants, chemical manufacturers, cosmetic producers, and dairy facilities across India. Its design supports easy installation and integration into new or existing setups.

Q: What is the cleaning process for the batch solid-liquid mixing system?

A: Cleaning is simplified with a CIP-ready (Clean-in-Place) design, allowing automated in-place cleaning that ensures thorough sanitization of all internal surfaces without the need for disassembly.

Q: How does the system ensure product safety and operator protection?

A: Product and operator safety are prioritized through features like a secure sanitary bottom outlet, mechanical seals to prevent leaks, emergency stop button, overload protection, and an interlocking safety system.

Q: What are the main benefits of using this batch mixing system?

A: Key advantages include efficient high-shear mixing, easy operation via PLC interface, hygienic design suited for sensitive products, low maintenance requirements, customizable capacities, and robust safety and automation features for continuous reliable performance.

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