Vacuum Homogenizer / Emulsion Mixer

About Vacuum Homogenizer / Emulsion Mixer

Vacuum Homogenizer / Emulsion Mixer 

Vacuum Homogenizer Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates with pressure, heating, cooling and vacuum for Agitating, Mixing, Emulgating, Ultra Mixer is a combination of counter - rotating inner paddle agitator and outer anchor agitator, generating a disturbance in the normally circular flow pattern and dampens vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, self adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps.
High Speed Homogenizer :
Toothed rotor/stator type Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets.
Design Features :
Design compliance with cGMP Integrated Cleaning in Place-CIP. Sterilizing In Place-SIP as an Option. Batch Size Available model 10 Liter to 6000 Liter working Capacity. Materials Product Contact AISI 316L. Food Grade silicon rubber for seal. Water Phase Vessel Jacket for heating & cooling. Vacuumize process. Vessel Inside Pressure (-1 /+2 Bar) Heating Jacket Pressure (-1 /+6 bar) Tilting vessel up to 500 Liter. Heating by steam or hot water circulation. Direct cooling with water. Temperature controller & safety pressure Valve. Bottom discharge with valve. Agitator mixer with scrapper Mixing flow top to bottom in vertical axis. Outer Anchor agitator with paddle with 45°C. Inner paddle agitator with 45°C. Teflon scrappers on outer agitator. Scrapper cleanly working on both side. Optimize heat transfer. RPM steplessly with variable speed drive. High speed Homogenizer Toothed Rotor - stator type. RPM steplessly with variable speed drive. High shear & pressurization of the homogenizer. Thus homogenization of high viscosities up to 400.000 m Pas. Homogenizer mounted on lower position in the centre of vessel. Can be homogenization in circulation.
Top Lid Motorized top lid for lifting & lowering. Safety Interlock process with limit switch. Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve. Vacuum System Water Ring Vacuum Pump. Vacuum gauge & Vacuum relief valve. Machine Structure Rigid modular structure with AISI 304. Mounting on Anti vibration pad so, No foundation require. Controls & Visualization Electric Controls with digital display. Optional PLC Controls with HMI Touch screen. RPM and Process time entries. Temperature controls- Heat/cool. Vacuum start- Stop. Integrated Data Recording for batch. Safety Features Emergency stop button Safety vacuum relief valve & Indicator Gauge. Safety Pressure Valve. Limit switch at top lid
Technical Specification :Machine Description PVM 10 PVM 25 PVM 50 PVM 75 PVM 150 PVM 250 PVM 500 PVM 1000 PVM 1500 PVM 2000 PVM 3000 PVM 6000Total Volume (Liter) 12 34 72 100 204 340 647 1365 1855 2600 3900 7400Working Volume (Liter) 10 25 50 75 150 250 500 1000 1500 2000 3000 6000Width (mm) Length (mm) Height (mm) Please contact us for more details.Main Agitator Motor (kW) Counter Rotating Motor (kW) Homogenizer Motor (kW)

Superior Mixing and Homogenization

Our Vacuum Homogenizer/Emulsion Mixer is engineered for high shear emulsification and energy-efficient mixing, ensuring uniform consistency and stable product quality. The combination of anchor agitators with Teflon scrapers and a powerful 4 kW homogenizer motor delivers optimal blending of high-viscosity substances-all while reducing air entrapment with advanced vacuum deaeration.


Efficient Heating, Cooling, and Cleaning

With an electric jacket heating system maintaining temperatures from ambient to 120C and an integrated cooling jacket, precise thermal control is at your fingertips. The CIP system ensures thorough, easy cleaning, supporting hygiene requirements in sensitive industries like pharmaceuticals and cosmetics. Operators benefit from a user-friendly PLC touchscreen, making parameter adjustments intuitive.


Safe, Automated, and Versatile Operation

This mixer provides automatic and manual ingredient addition, controlled discharge via a bottom outlet, and comprehensive safety features including overload and overtemperature protection. Its PLC-based touch panel offers automated process management, while sturdy SS304/SS316L construction guarantees durability, easy cleaning, and suitability for demanding production environments.