Dispohomo Reactor: High Shear Dispersion Homogenizer

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Dispohomo Reactor: High Shear Dispersion Homogenizer Specification

Phase
Three Phase

Usage & Applications
Dispersion, homogenization, emulsification of liquids, creams, gels; used in pharmaceuticals, cosmetics, chemicals, food processing

Features
CIP/SIP compatible, quick dismantling, precision shaft seal, variable speed, high shear mixing, explosion proof motor option

Temperature
Ambient to 120C (with heating/cooling jacket)

Noise Level
<75 dB

Frequency
50 / 60 Hz

Type
High Shear Dispersion Homogenizer

Material
Stainless Steel (SS304/SS316 contact parts)

Capacity
50 to 10,000 Liters (customized as per requirement)

Computerized
Optional (with PLC automation integration)

Control Mode
Manual / Automatic

Voltage
220V / 380V / 415V (customizable)

Power
5 kW to 55 kW depending on model & capacity

Weight (kg)
Approx. 450 kg 2500 kg depending on vessel size

Dimension (L*W*H)
Customized as per model; typical: 1700mm x 1200mm x 2100mm

Color
Silver / Metallic

Dispohomo Reactor: High Shear Dispersion Homogenizer Trade Information

FOB Port
yes

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Letter of Credit (L/C), Telegraphic Transfer (T/T), Western Union, Paypal, Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Western Europe, Australia, North America, South America, Eastern Europe, Middle East, Asia, Central America, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Dispohomo Reactor: High Shear Dispersion Homogenizer

DISPOHOMO REACTOR: HIGH SHEAR DISPERSION HOMOGENIZER

Liquid High Shear Homogenize mixing and dispersing inline process Application & Process :

Macrotech Engineering has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules.Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.

Technical Specification :

Model PDH - 2000Max Flow capacity. 2500 liters- H2O / hoursDrive speed 1/min 4400Motor Power 5.5 Kw / 7.5 HPConnection Inlet DN 40Connection Outlet DN 32Sealing Mechanical Seal with continues cooling

Efficient High Shear Homogenization

Driven by a multiport rotor-stator disperser, the Dispohomo Reactor achieves superior mixing, particle size reduction, and efficient emulsification. Its high shear mechanism guarantees uniformity and stability for a broad range of viscosities, making it ideal for advanced formulations in pharmaceuticals, cosmetics, and specialty chemicals.

Flexible Operation and Control

Designed with both batch and continuous operation capability, the reactor addresses diverse production needs. Its programmable digital controls and optional PLC integration offer precise adjustment of mixing parameters for reproducible results. Speed variability ensures suitability for delicate emulsions and high-viscosity blends alike.

Optimal Safety and Sanitary Standards

The unit meets stringent GMP requirements with crevice-free, mirror-polished surfaces and fully sanitary tri-clamp fittings. It provides enhanced operator safety through overload protection, emergency stop, and interlocked guards, while the clean-in-place (CIP) design streamlines maintenance and minimizes contamination risks.

FAQ's of Dispohomo Reactor: High Shear Dispersion Homogenizer:

Q: How does the Dispohomo Reactor achieve high shear dispersion and homogenization?

A: The Dispohomo Reactor operates using a rotor-stator high shear emulsification principle, where the multiport disperser rapidly imparts intense shear forces. This mechanism breaks down particles and droplets, efficiently blending and emulsifying even high-viscosity materials for uniform and stable product consistency.

Q: What types of applications and industries is the Dispohomo Reactor suitable for?

A: It is ideal for dispersion, homogenization, and emulsification processes involving liquids, creams, and gels. Typical applications include pharmaceuticals, cosmetics, chemicals, and food processing, providing versatile solutions for manufacturers, fabricators, dealers, and suppliers across various sectors.

Q: When should I consider using the jacketed vessel option?

A: The jacketed vessel is advisable when your process requires precise temperature control-either heating or cooling-for sensitive formulations or temperature-dependent reactions. It supports working temperatures from ambient up to 120C, ensuring product stability and consistency during mixing.

Q: Where can the Dispohomo Reactor be installed under different production setups?

A: The system is designed for flexible mounting arrangements, including top, side, or bottom entry, and comes as a floor-mounted skid system. This adaptability enables installation in varied production spaces, from compact labs to large-scale industrial plants.

Q: What is the CIP (Clean-In-Place) capability and its benefit for operations?

A: CIP design allows the reactor to be cleaned automatically without disassembly. Cleaning solutions are circulated internally to remove residues and contaminants, saving time, reducing manual labor, and minimizing production downtime, particularly important in sanitary and GMP-regulated environments.

Q: How does digital process control enhance the use of the Dispohomo Reactor?

A: The digital display and programmable controls enable precise adjustment of speed, temperature, and mixing programs. Optional PLC automation integration facilitates recipe management and process reproducibility, improving efficiency and maintaining consistent product quality.

Q: What are the main safety features included in the Dispohomo Reactor?

A: The reactor is equipped with overload protection, an emergency stop function, and interlocking guards to safeguard operators. The mechanical double shaft seal with cooling further enhances operational safety and ensures robust sealing, even at high pressures and viscosities.

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