About Tablet Press-TabXpress-IV
Tablet Press-TabXpress-IV
High Speed Double Sided with Pre-Compression Tablet Press- GMP Model
Application & Process :
TabXpress-IV is a High Speed Double Sided Rotary Tablet Compression Press suitable for millennium batch size production.TabXpress-IV designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress -IV features a unique ergonomic design for EASY to Operate, EASY to Fast Changeover, EASY to Clean with minimum down time. The TabXpress is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-IV machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet.The TabXpress-IV Tablet Press is offered in four different models viz. Tooling 45 Stn "D" Type, 55 Stn "B" Type, 69 Stn "BB" Type, 75 Stn "BB" Type.The Machine Ergonomics Design Concept :The TabXpress-IV has been completely new designed according to the most modern ergonomic aspects. cGMP confirm.
Advanced Compression TechnologyUtilizing a servo motor for the main drive and offering a maximum compression force of 100 kN, TabXpress-IV was designed for consistent tablet density and secure mechanical operation. It accommodates double-sided tablet production with highly adjustable filling depth and turret speed, ensuring flexibility for diverse pharmaceutical formulations.
Centralized Safety and EfficiencyThe built-in emergency stop, overload protection, and automatic lubrication system enhance operational safety and device longevity. The IP55-rated electrical protection and integrated dust extraction port provide a secure and clean workspace, reducing maintenance needs and ensuring compliant manufacturing.
Intuitive Control and OutputOperators benefit from the 7-inch touch screen and PLC controller, which simplifies managing machine parameters and production data. With a stainless steel output hopper and air-cooled environment, the TabXpress-IV maintains a low sound level, streamlining tablet collection and enabling prolonged operating hours without overheating.
FAQ's of Tablet Press-TabXpress-IV:
Q: How does the TabXpress-IV Tablet Press ensure consistent tablet quality during high-speed production?
A: The TabXpress-IV features a servo-driven main drive, precise PLC controls, and a robust compression force of up to 100 kN, which collectively guarantee consistent tablet weight, hardness, and dimensions even at production rates of up to 120,000 tablets per hour.
Q: What safety features are included in the TabXpress-IV for operator protection?
A: Safety is central to the TabXpress-IV's design, providing an emergency stop button, overload protection, electrical safety (IP55), safety interlocks, and an integrated dust extraction port to mitigate risks and maintain compliance in pharmaceutical environments.
Q: When is the TabXpress-IV best utilized in a pharmaceutical manufacturing process?
A: TabXpress-IV is ideal for medium to large-scale pharmaceutical tablet production, particularly in clean room settings requiring high-speed output, low noise, double-sided tablet capabilities, and rigorous quality control with automated monitoring.
Q: Where should the TabXpress-IV Tablet Press be installed for optimal operation?
A: The machine is intended for installation in controlled environments such as clean rooms within pharmaceutical manufacturing facilities. Its stainless steel body, IP55 protection, and integrated cooling system make it suitable for demanding conditions where hygiene and dust management are critical.
Q: What benefits do computerized control and a touch screen interface offer for tablet pressing operations?
A: The PLC-controlled system and 7-inch touch screen simplify setup, parameter adjustment, and real-time operation. This reduces training time, streamlines troubleshooting, and provides immediate feedback for process optimization, resulting in enhanced productivity and quality assurance.
Q: How is routine maintenance handled for the TabXpress-IV Tablet Press?
A: Maintenance is facilitated by the automatic centralized lubrication system and stainless steel construction, which minimizes wear and eases cleaning. The integrated dust extraction and overload protection help further reduce the need for frequent intervention, making routine upkeep efficient.