About Herbal Extraction Unit
This equipment is suitable for evaporating and concentrating liquid material and recycling the organic solvent and cream in pharmaceutical, food stuff and chemical industry, etc.
This equipment mainly is consisting of concentrated tank, condenser, storage tank etc. The roundness tank is easy to clean and discharge the material.
The equipment adopts vacuum decompressed concentration and the concentration proportion can get above 1.4.
In view of the thick material, we canconfigure with mixing device as well as turnover discharging the material.
Category
Materials suitable for steam distillation etc
Flower
Rose, lavender, ylang ylang, chamomile, neroli, Geranium etc.
Plants
Rosemary, citronella, lemongrass etc.
Citrus
Lemon, orange, Bergamot, grapefruit,lime etc
Leaves
Eucalyptus leaves, Mugwort, Patchouli, Peppermint, pine needle etc.
Wood
Sandalwood, agarwood, cedarwood,Wintergreen etc.
Resin
Frankincense, myrrh etc.
Others
Cinnamon,pepper, fennel, ginger etc.
Advanced Extraction ProcessThis unit utilizes water, ethanol, or acetone as solvents for extracting concentrated herbal compounds. The jacketed vessel design supports consistent temperature management, allowing precise heating or cooling via steam, hot water, or electrical systems. A mechanical seal provides enhanced durability and leak prevention during operation. Variable speed agitators ensure optimal mixing for efficient extraction outcomes.
Comprehensive Safety and Control SystemsSafety is prioritized through integrated features such as a pressure relief valve, temperature controller, and emergency stop switch. The computerized and automatic/semi-automatic control options allow seamless monitoring and adjustment of extraction parameters, delivering both operational safety and process flexibility across different batch sizes.
Customizable Capacity and InstallationAvailable in capacities from 100 L up to 5000 L, the unit can be configured to suit your specific operational requirements, whether for small-scale trials or full-scale industrial production. Installation is handled through on-site commissioning, and the unit is designed to operate efficiently within a range of voltages, weights, and dimensions, as dictated by user needs.
FAQ's of Herbal Extraction Unit:
Q: How does the herbal extraction process work in this unit?
A: The unit performs herbal extraction using a solvent-based process, employing water, ethanol, or acetone to dissolve targeted plant compounds. The mixture is agitated at variable speeds to enhance extraction, while the jacketed vessel allows precise temperature control for optimal yield.
Q: What safety systems are integrated into the unit?
A: Key safety systems include a pressure relief valve, temperature controller, and emergency stop switch. These features help prevent overheating, pressure buildup, and allow for quick shutdown in case of emergencies, ensuring safe operational environments.
Q: When is the ideal usage period for commissioning the extraction unit?
A: On-site commissioning is recommended once installation is complete and utilities are in place. This ensures that the system is calibrated correctly and optimized for your specific herbal extraction requirements.
Q: Where can this unit be installed and operated?
A: The herbal extraction unit is suitable for installation in pharmaceutical, cosmetic, and nutraceutical production facilities. It is designed for indoor use with appropriate space allocation as per customized dimensions and capacity.
Q: What documentation and regulatory compliance does the unit offer?
A: The unit comes with GMP and FDA compliant operation manuals, facilitating adherence to international quality and safety standards throughout the extraction process.
Q: How can the unit's design and capacity be tailored to specific needs?
A: Both the design and accessories of the unit are customizable. Options for vessel size, control modes, and finishing allow the system to be configured according to individual client requirements, ranging from 100 L to 5000 L.
Q: What are the benefits of using this herbal extraction unit?
A: The unit delivers energy efficiency, consistent product quality, enhanced safety, and regulatory compliance. With CIP/SIP systems and vacuum/pressure operation, it supports hygienic and efficient herbal extractions, suitable for large-scale manufacturing.