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Roll Compactor Dry Compaction

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Roll Compactor Dry Compaction Specification

Features
Compact design, Low maintenance, Efficient compaction and granulation, Easy operation and cleaning

Phase
Three Phase

Noise Level
Low (<75 dB)

Usage & Applications
Pharmaceutical, Food, Chemical & Bulk Drug Industries - granulation of dry powders

Temperature
Ambient

Frequency
50 Hz

Type
Roll Compactor Dry Compaction

Material
Stainless Steel (Contact Parts), Mild Steel (Non-Contact Parts)

Capacity
10 - 300 kg/hr (Depending on model and material)

Computerized
No

Control Mode
Manual/Semi-Automatic

Voltage
220-440 V

Power
3 – 7.5 HP (Depending on model)

Weight (kg)
Approx. 350 - 900 kg

Dimension (L*W*H)
Approx. 1300 x 900 x 1800 mm (varies by model)

Color
Silver / Grey

Feeder Type
Screw Feeder

Safety System
Overload and Emergency Stop

Surface Finish
Mirror Finish

Roll Diameter
200 mm

Output Fineness
Up to 300 Mesh

Roll Width
100 mm

Hopper Volume
35 Liters Approx.

Working Pressure
Up to 40 Bar

Comminution System
Integrated Oscillating Granulator

Discharge Method
Granule Collection Tray

Roll Compactor Dry Compaction Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Paypal, Western Union, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Western Europe, South America, Eastern Europe, Middle East, Central America, Asia, North America, Australia, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Roll Compactor Dry Compaction

Roll Compactor Dry Compaction

Power Dry Granulation Process

Application & process:The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder.The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process.
New Design Features :
Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. To achieve maximum bulk density and output by various type of rolls. Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. Machine fitted with Corrugated rolls. Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality Option available for the compacting roll can be designed to provide with water cooling system.. A C Frequency Variable Speed Drive for Auger Top and bottom scrapper of the roll to scrape off powder sticking on the roll. Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling.
Optional Features :
Option for Uniform force system by hydraulically for Roller. Optional Water Cooling system for rolls & hopper. Inline Granulation with Granulator & sifting PLC Controls with HMI touch screen. Automatic loading by Vacuum Transfer system. Flame Proof Electrical. AC frequency drive for Roller.Safety Features :
Limit switch for chamber, Slip clutch at drive of auger. Overload relay & Emergency stop.
MODEL PRC-200 / 50 PRC-200 / 75 PRC-200 / 100 PRC-200 / 150 PRC-200 / 200Output - kg / Hour 20 to 60 75 to 100. 100 to 250 100 to 350 150 to 500Maximum Roll Force 15 ton 15 ton 15 ton 25 ton 25 tonRoll Diameter in mm 200 200 200 200 200Roll Width In mm. 50 75 100 150 200Roll speed (Step pulley Drive) RPM 5 to 25 5 to 25 5 to 25 5 to 25 5 to 25Feed Screw Speed by VFD -RPM Roll Drive Motor HP/ KW Please contact us for more details. Feed Screw Drive Motor HP/KW

Key Features and Performance

The Roll Compactor Dry Compaction machine offers a compact, sturdy design, supporting output capacities of 10300 kg/hr. Its screw feeder guarantees smooth, continuous feeding for uniform compaction, while the integrated oscillating granulator ensures precise particle sizing. Designed for user convenience, the unit features easy operation and cleaning, a quiet operation below 75 dB, and overload/emergency stop safety protocols. Such specifications make it well-suited for rigorous industrial applications and high-throughput environments.

Versatility Across Industries

This roll compactor is optimized for granulation of dry powders across pharmaceutical, food, chemical, and bulk drug industries. Its robust engineering, stainless steel contact parts, and high fineness output enable seamless adaptation for various processing demands. Manual and semi-automatic control modes, three-phase power compatibility, and flexible capacity options ensure this system fits the needs of manufacturers, distributors, and processors seeking reliability and performance.

FAQs of Roll Compactor Dry Compaction:

Q: How does the Roll Compactor Dry Compaction process work?

A: The process involves feeding dry powder into the compactor using a screw feeder. The powder is then compressed between two rolls (200 mm diameter, 100 mm width) under up to 40 Bar pressure, forming dense ribbons or flakes. These are granulated via the integrated oscillating granulator to achieve the desired output fineness, up to 300 mesh, and collected in a granule tray.

Q: What applications is this roll compactor suitable for?

A: This roll compactor is ideal for granulating dry powders in pharmaceutical, food, chemical, and bulk drug industries. It efficiently produces uniform granules, essential for tablet manufacturing, intermediates, and powder handling processes in various production lines.

Q: When should I use a dry compaction roll compactor over other granulation methods?

A: Dry compaction roll compactors are preferred when moisture-sensitive or heat-sensitive powders are being processed, or when wet granulation is not feasible. Its dry process avoids liquid binders, making it suitable for moisture-intolerant materials and environments requiring clean, solvent-free solutions.

Q: Where is the Roll Compactor commonly installed and operated?

A: These machines are typically installed in industrial plants, especially in pharmaceutical, food processing, and chemical manufacturing facilities. The compact footprint (approximately 1300 x 900 x 1800 mm) allows for flexible integration into existing production spaces.

Q: What are the safety features included with this equipment?

A: The roll compactor is equipped with an overload safety mechanism and an emergency stop system to ensure operational safety. These systems protect both the user and the machine, instantly halting operations in case of any abnormal condition or emergency.

Q: How is the machine maintained and cleaned?

A: The equipments mirror finish and easy-access design facilitate quick cleaning and maintenance. Most operational parts are designed for straightforward disassembly, enabling efficient routine cleaninga crucial aspect in pharmaceutical and food applications.

Q: What are the primary benefits of using this roll compactor model?

A: Key advantages include efficient, uniform granulation, low maintenance requirements, ease of operation, low noise levels, and robust construction. Its wide operating range accommodates different material types, while the safety and granulation features enhance productivity and compliance in regulated industries.

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