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Ointment Plant

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Ointment Plant Specification

Frequency
50-60 Hz

Noise Level
Low

Usage & Applications
Mixing, preparation, and manufacturing of ointments, gels, creams

Temperature
Up to 100C (Adjustable)

Phase
3 Phase

Features
CIP/SIP system, GMP Model, Homogenizer, Vacuum Processing, Jacketed Vessels, Heating & Cooling system, Agitator

Type
Ointment Plant

Material
Stainless Steel (SS 316/SS 304)

Capacity
50 to 1000 Kg per batch

Computerized
Yes

Control Mode
Automatic

Voltage
220 V / 380 V

Power
5 to 22 kW (Depending on Batch Size)

Weight (kg)
2200 - 4000 kg (Approx.)

Dimension (L*W*H)
Customized as per requirement

Color
Silver

Gasket Material
Food Grade Silicone

Automation Level
PLC Controlled (Optional)

Electrical Cabinet
SS304 with IP55 rating

Heating Medium
Thermic fluid/Water

Safety Interlocks
Provided

Batch Homogeneity
>99%

Documentation
cGMP/CE compliant

Mobility
Skid Mounted

Homogenizer Speed
2800 rpm

Product Discharge
Bottom/Side Outlet with Valve

Filter Unit
Inline Filter Assembly

Vessel Finish
Mirror Polished Inside & Outside Matte Finish

Agitator Type
Anchor type with PTFE scrapers

Vacuum Pump
Provided for Deaeration

Ointment Plant Trade Information

FOB Port
yes

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Cash Advance (CA), Cheque, Letter of Credit (L/C), Western Union, Paypal, Telegraphic Transfer (T/T), Cash in Advance (CID)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Australia, South America, Eastern Europe, Western Europe, Middle East, Central America, Asia, North America, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Ointment Plant

Ointment Plant
Ointment Section offered comes designed and developed in precision fabricated finish and latest technology support for reliable performance.

Product Details

Minimum Order Quantity :1 Unit
Material:SS
Speed :2800 rpm
Design: Standard
Automatic Grade :Semi-Automatic
Capacity :500-1000L

Features:Rich expertise in offering ointment sections All equipment manufactured using quality stainless steel for reliable end usage

Specifications:Parts of machines manufactured using mild steel Available in varied technical specifications and capacities Water jacketed in SS 304 finish Anchor type stirrer support Homogenizer comprising 5 HP, 2800 RPM, 3 Phase Hydraulic lid lifting support

Advanced Mixing and Homogenization

The anchor-type agitator with PTFE scrapers and high-speed homogenizer guarantees thorough mixing and uniform consistency for a variety of viscous products. The inline filter assembly ensures smooth operation while the vacuum pump aids in effective deaeration, crucial for pharmaceutical and cosmetic manufacturing.

Superior Construction and Compliance

Built from pharmaceutical-grade stainless steel with a mirror-polished interior, the vessel ensures hygiene and easy cleaning. The plant comes with cGMP and CE-compliant documentation and is equipped with essential safety interlocks, food-grade gaskets, and a robust SS304 electrical cabinet with IP55 rating for enhanced reliability.

Efficient Process Control and Flexibility

Process parameters such as heating, cooling, and mixing are PLC-controlled, offering high automation and customized operation. The system is designed for mobility, batch versatility, and integration into existing production lines, making it ideal for small to large-scale manufacturing environments.

FAQ's of Ointment Plant:

Q: How does the anchor-type agitator with PTFE scrapers improve product homogeneity?

A: The anchor-type agitator with PTFE scrapers promotes thorough mixing by continuously scraping the vessel walls, preventing material buildup and ensuring consistent blending. When paired with a high-speed homogenizer (2800 rpm), the system achieves over 99% batch homogeneity for ointments, creams, and gels.

Q: What are the benefits of using stainless steel (SS316/SS304) with mirror polishing in the vessel's construction?

A: Stainless steel (SS316/SS304) offers chemical resistance and durability, while mirror polishing inside the vessel prevents contamination and facilitates easy cleaning. These features are essential for pharmaceutical and cosmetic manufacturing, meeting strict hygiene and GMP compliance standards.

Q: When should the vacuum pump and deaeration system be operated during production?

A: The vacuum pump and deaeration system are typically activated during and after the mixing process. This removes air bubbles and gases from the formulation, resulting in smoother texture and increased product stability, especially important for ointments and creams.

Q: Where is the product discharge located and how does it function for batch unloading?

A: Product discharge can be configured as either bottom or side outlet fitted with a valve, optimizing batch unloading and transfer. Its design allows for efficient and controlled release of finished product, minimizing wastage and facilitating easy container filling.

Q: What is the process of heating and cooling within the ointment plant?

A: The plant utilizes a jacketed vessel heated or cooled by thermic fluid or water. This system enables controlled temperature adjustment up to 100C, ensuring precise processing of various formulations. Heating and cooling cycles are automated for operational efficiency and product consistency.

Q: How does PLC-controlled automation enhance manufacturing operations?

A: Optional PLC-controlled automation allows users to set, monitor, and adjust key parameters such as mixing speed, temperature, and vacuum levels. This optimizes reproducibility, reduces manual intervention, and supports compliance with industrial standards for batch production.

Q: What are the main usage and applications for this ointment plant?

A: This ointment plant is primarily employed for mixing, preparation, and manufacturing of ointments, gels, and creams in pharmaceutical, cosmetic, and related industries. Its features support high-volume production, cGMP compliance, and adaptability to diverse formulation requirements.

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