About High Speed Tablet Press- Tabxpress-PTX
HIGH SPEED TABLET PRESS- TABXPRESS-PTXHigh Speed Single Sided, Central Drive & Pre-Compression Tablet Press GMP ModelApplication & Process :TabXpress-PTX Tablet Press Machine is used for production of simple and precise tablets from powder in Pharmaceutical and relevant Industries.TabXpress-PTX is a high speed single sided central drive Pre compression Rotary Tablet Press suitable for medium batch size production.TabXpress-PTX designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress-PTX features a unique ergonomic design for easy to operate, easy to fast changeover, easy to clean with minimum down time. The TabXpress Tablet Press is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-PTX machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet.TabXpress PTX Tablet Press is offered in four different models viz. Tooling 26 Stn "D" Type, 32 Stn "B" Type, 40 Stn "BB" Type.The Machine Ergonomics Design Concept :The TabXpress-PTX has been completely new designed according to the most modern ergonomic aspects. cGMP confirm. Machine's basic construction with separate compression zone and drive zone. Fast Cleaning and Changeover capability. Stainless Steel and Acrylic Glass Surrounding. Easy to Operate and Maintenance.Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. TabXpress- PTX is high speed single sided tablet press with central drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling. Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance. Single sided compression with higher output. Pre-Compression System to improve compressibility and tablet Quality. All parameters setting of tablet; like tablet thickness, weight adjustment, Pre-compression Pressure, Main Pressure are provided in front of the machine and outside the compression zone. Tablet parameters can be tuned during operations from outside the tableting zone Easy accessibility for quick cleaning and product changeover. Drive system completely enclosed and sealed off from the pressing zone. Turret Drive is Central Drive from Closed Gearbox, No Gearing on Turret. Electromagnetic Clutch for turret drive. A C Frequency variable drive for Turret Motor and Feeder Motor. Force feeder systems with bottom drive for uniform filling to weight consistency. 3 Pcs. Turret with S.S 316 Die Pot. Auto Lubrication system Upper Punch penetration & Lower Punch scraper seal. S.S. 304 closer at bottom drive zone and acrylic glass surrounding at compression zone.Optional Features : PLC Controls with HMI Touch screen interface. Powder level sensor for hopper. Start and stop times Rejection and sampling deviceSafety Features : Interlocked upper guard and Overload relay protection. Overload pressure release mechanism. Emergency stop button.________________________________________Technical Specification :Model TabXpress PTX- 26 TabXpress PTX- 32 TabXpress PTX-40No. of Station 26 32 40Type of Tooling D B BBOutput-tablets per Hour 15,600 to 1,09,200 19,200 to 1,34,400 24,000 to 1,68,000Max. Operating Pressure-Main 100 kN 80 kN 80 kNMax. Operating Pressure- Pre-Press 18 kN 18 kN 18 kNMax. Operating pressure 25 mm 16 mm 11 mmDepth of Fill 20.5 mm 17.5 mm 17.5 mmUpper punch penetration 3 to 6 mm 3 to 6 mm 3 to 6 mmTotal Power consumption 6.75 HP / 5.06 kW 6.75 HP / 5.06 kW 6.75 HP / 5.06 kWPrecision Tablet Production at Maximum SpeedThe Tabxpress-PTX delivers exceptional output capacity with up to 216,000 tablets per hour, thanks to its 45-station turret design and swift rotation speed. Designed for demanding pharmaceutical environments, it achieves reliable compression and uniform tablet quality through its robust pre-compression system and modular components.
Advanced Automation and User-Friendly InterfaceEquipped with a digital control panel and touchscreen HMI, the Tabxpress-PTX makes operation intuitive while supporting real-time error diagnostics. PLC-controlled processes with automated lubrication and integrated safety interlocks provide both efficiency and secure operation throughout production cycles.
Clean, Ergonomic, and Easy to MaintainA mirror-polished stainless steel surface, enclosed dust extraction vacuum system, and compact footprint ensure high standards of hygiene and adaptability to plant spaces. Maintenance procedures are reduced and streamlined by tool-less changeover and user-friendly access points, minimizing downtime and facilitating consistent output.
FAQ's of High Speed Tablet Press- Tabxpress-PTX:
Q: How does the double-sided hopper feeding system improve tablet production in the Tabxpress-PTX?
A: The double-sided hopper enhances the feeding process by ensuring an even and continuous supply of powder to both sides of the tablet press, resulting in consistent tablet formation and maximizing output rates during high-speed operation.
Q: What safety features are included in the Tabxpress-PTX for operators?
A: Safety is prioritized through overload protection, emergency stop mechanisms, safety interlocks, and a digital control panel with error diagnostics, all working together to minimize risks and ensure a secure working environment for users.
Q: When should maintenance be performed on the Tabxpress-PTX tablet press?
A: Routine maintenance should follow guidelines in the comprehensive user manual provided, with the tool-less changeover design allowing for swift and regular inspection or part replacement, helping to prevent downtime and extend machine lifespan.
Q: Where can the Tabxpress-PTX be installed for optimal operation?
A: This high speed tablet press fits smoothly into pharmaceutical manufacturing facilities, especially where space efficiency is needed due to its compact footprint. It is designed for ambient temperature environments and adapts well to modern production layouts.
Q: What are the benefits of the mirror polish surface finish and integrated vacuum system?
A: The mirror polish surface finish facilitates easy cleaning and promotes hygiene, crucial in pharmaceutical environments. The integrated vacuum system effectively extracts dust during production, reducing contamination risk and maintaining air quality.
Q: How does the PLC-controlled system and touchscreen HMI simplify the operating process?
A: The PLC control mode automates key functions, while the touchscreen HMI offers an intuitive interface for monitoring machine status, adjusting parameters, and accessing diagnostics, streamlining operation and ensuring efficient workflow management.