Fluid Bed Equipment - Granulation & Pellet Coater- Combo Model

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Fluid Bed Equipment - Granulation & Pellet Coater- Combo Model Specification

Features
Combo model for granulation, drying, and pellet coating; cGMP design; easy cleaning; rapid operation; safety interlocks

Usage & Applications
Pharmaceutical, Chemical, Food IndustriesGranulation, Pelletization, Coating, Drying

Noise Level
Less than 75 dB

Frequency
50 Hz / 60 Hz

Phase
Single Phase / Three Phase

Temperature
Ambient to 80C / adjustable

Type
Fluid Bed Equipment - Granulation & Pellet Coater - Combo Model

Material
Stainless Steel (SS 316/316L/304)

Capacity
5 Kg to 500 Kg (customizable)

Computerized
Yes

Control Mode
Automatic / PLC based

Voltage
220V / 380V (as required)

Power
3 kW to 35 kW (varies by capacity)

Weight (kg)
Varies with model (approx. 350 kg to 3600 kg)

Dimension (L*W*H)
Custom as per model, e.g. 1200 x 950 x 2450 mm

Color
Metallic Silver / Stainless Steel Finish

Compliance
Meets WHO, USFDA, EU GMP standards

Control Panel
Touch-screen HMI (Human Machine Interface)

Fluidization Method
Perforated plate for uniform distribution

Safety Features
Emergency stop, automatic pressure relieve, interlocks

Explosion Protection
Available as per ATEX/NFPA guidelines

Batch Time
Typically 20-60 minutes depending on process

Polishing System
Optional in-place CIP/SIP system

Documentation
Complete IQ/OQ/DQ/PQ documentation provided

Product Container
Movable, easy locking system

Exhauster Blower
High-efficiency, noise-attenuated

Filter Bags
Antistatic, PTFE / Polyester, washable

Air Handling Unit
Pre-filters, HEPA filters, dehumidifiers integrated

Spray System
Top Spraying, Bottom Spraying, Tangential Spraying possible

Sampling Port
Provided for in-process testing

Fluid Bed Equipment - Granulation & Pellet Coater- Combo Model Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Paypal, Western Union, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
South America, Eastern Europe, Western Europe, Middle East, Africa, Central America, Asia, North America, Australia

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Fluid Bed Equipment - Granulation & Pellet Coater- Combo Model

FLUID BED EQUIPMENT - GRANULATION & PELLET COATER- COMBO MODEL
High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technology
Application & Process :
MICROTECH Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes.Depending on the application required Prism fluid bed Equipment can be configured into designs as follows :
1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size

2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. good dispensability and excellent solubility due to porous structure.
3. Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating :
Aqueous or Solvent based solutions or suspensions Controlled release coatings Enteric Release coatings Fine particle coatings Active layering
This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a a another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.

Salient Features :
Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. Single piece construction & Integrated retarding chamber cum filter bag housing Sampling pot on product container. Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. Dual speed mixing impeller for mixing and intensify chopper for granulating.
Optional Features :
Only Top spray Granulator Model Only with Bottom Wurster coater Combo model with Granulator and Pellets Coater. Flame Proof Electrical.Safety Features :
Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust.

MODEL PFBE - 30 PFBE - 60 PFBE - 120 PFBE - 200 PFBE - 300 PFBE - 500Working Volume in Liter-Top Spray Batch Capacity in Kg 25-30 Kg 50-60 Kg 100-120 Kg 180-200 Kg 270-300 Kg 400-600 KgWorking Volume in LiterWurster Batch Capacity in Kg 15-20 Kg 25-50 Kg 50-70 Kg 60-100 Kg 75-150 Kg 175-300 KgDrying Temp in A C 30-85 A C 30-85 A C 30-85 A C 30-85 A C 30-85 A C 30-85 A CMotor in HP Air Flow mA3/hr. Diameter of filter Housing in mm Approx overall Height in mm Please contact us for more details.Electric Heating Load in Kw Steam Consumption in kg/hr Compressed Air Consumption in CFM

Advanced Spray System for Versatile Applications

This combo model utilizes top, bottom, and tangential spraying, allowing precise distribution of granulation, coating, or drying agents. The interchangeable spray system makes it suitable for a range of processes, enabling customization to meet specific product needs in pharmaceuticals, chemicals, and food industries.

Integrated Air Handling and Safety Features

A dedicated air handling unit with pre-filters, HEPA filters, and dehumidifiers ensures contaminant-free processing and stable product quality. Explosion protection compliant with ATEX/NFPA standards and multiple safety interlocks-emergency stop, automatic pressure relieve-maximize operational safety and reliability.

Efficient Control and Compliance Management

The touch-screen HMI panel offers seamless PLC-based automated control for batch management and monitoring. Provided documentation for IQ/OQ/DQ/PQ ensures regulatory compliance with WHO, USFDA, and EU GMP standards, supporting ease of validation and audit readiness.

Flexible Design and Easy Maintenance

Made from high-grade stainless steel, the fluid bed system features a movable product container with easy locking and a sampling port for in-process control. Options for an in-place CIP/SIP system and washable, antistatic filter bags streamline cleaning and maintenance, enhancing operational uptime.

FAQ's of Fluid Bed Equipment - Granulation & Pellet Coater- Combo Model:

Q: How does the Fluid Bed Equipment Combo Model ensure uniform granulation and coating?
A: Uniform granulation and coating are achieved through a precision-engineered perforated plate that distributes fluidizing air evenly. Combined with flexible top, bottom, or tangential spray systems, the equipment ensures optimal contact between product and spray, resulting in consistent batch quality.

Q: What safety measures are incorporated in this fluid bed system?
A: Safety is prioritized with features such as explosion protection compliant with ATEX/NFPA guidelines, emergency stop buttons, automatic pressure relieve systems, and process interlocks. These safeguards protect both operators and products during batch processing.

Q: When and where can the optional polishing and CIP/SIP systems be utilized?
A: The optional polishing and in-place CIP/SIP functions can be employed after batch completion or between product changes to ensure thorough cleaning and hygiene. These are particularly valuable in regulated environments like pharmaceutical and food production.

Q: What documentation is provided for qualification and regulatory compliance?
A: Comprehensive documentation-including Installation Qualification (IQ), Operational Qualification (OQ), Design Qualification (DQ), and Performance Qualification (PQ)-is supplied, supporting regulatory requirements for WHO, USFDA, and EU GMP standards.

Q: How is in-process quality control carried out?
A: Quality control during processing is facilitated by a dedicated sampling port on the product container, allowing operators to test and monitor product attributes without interrupting the batch cycle.

Q: What are the advantages of using antistatic, PTFE/Polyester filter bags in the equipment?
A: Antistatic, PTFE/Polyester filter bags offer high filtration efficiency, prevent dust accumulation, and are washable for easy re-use-reducing maintenance time and ensuring compliance with hygiene standards.