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Octagonal Blender

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Octagonal Blender Specification

Product Type
Octagonal Blender

General Use
Industrial Mixing, Pharmaceutical blending

Capacity
50 to 5000 Liters

Material
Stainless Steel (SS 304 / SS 316)

Type
Batch Type Blender

Weight (kg)
Variable (Depends on capacity; approx. 500-1200 kg for standard sizes)

Computerized
No

Automatic
Semi-Automatic

Control System
PLC or Manual Control

Voltage
220-240 V / 415 V (Customized)

Motor
Heavy Duty Electric Motor, 1 to 10 HP (as per size)

Dimension (L*W*H)
Depends on capacity (e.g. 1800 x 1300 x 1700 mm for 500 L)

Feature
Efficient mixing, gentle blending, easy discharge, easy cleaning

Color
Silver

Rotation Speed
10 to 20 RPM

Blending Time
15 to 30 minutes (typical for most materials)

Filling Percentage
30% to 70% of total volume

Operating Temperature
Ambient

Safety Features
Interlocked guards, emergency stop switch

Application
Pharmaceutical, Chemical, Food, Cosmetic Industries

Drive
Gearbox & Motor Coupling

Surface Finish
Mirror or Matt finish (cGMP compliant)

Power Supply
Single/Three Phase, 50 Hz

Discharge Valve
Butterfly Valve / Slide Valve

Mounting Type
Floor Mounted

Noise Level
<70 dB

Octagonal Blender Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Telegraphic Transfer (T/T), Paypal, Western Union, Cash Against Delivery (CAD), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America, Asia

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Octagonal Blender

Octagonal Blender

Effective Process Technic Of Uniform Mixing Lubricating& Blending Of Dry Power & Granules.
Application & process :

Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries The octagonal shape blenders have six corner of product container for more tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the blender drum. The octagonal blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Salient Features :

Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. Available Capacity model in octagonal blender 25 kg to 5000 kg batch size. Enclosed rigid drive with reduction gear box and motor. "A" type rigid structure of the machine with two sides resting of product container. Product container having discharge with butterfly valve and man hole. Charging hole with hinged lid with seal for charging and cleaning. Safety reeling provided for rotating area of product container. Fixed baffles provided for lumps braking. Electric controls panel with cycle time.
Optional Features:
Charging Option:??? 1. Loading & Unloading by Product container with Jacking trolley.??? 2. Vacuum conveying system.??? 3. Bin loading by hydraulic hoist. Rotary intensifier with AC variable drive. Variable speed for product container by VFD. PLC Controls with HMI touch screen, Flame proof motor and Push Button station. Inline milling and loading with vacuum transfer systems.

Efficient and Gentle Industrial Mixing

Designed for industrial use, the octagonal blender delivers both efficient and gentle blending, preserving product integrity while achieving uniform mixtures. Its unique octagonal shape promotes tumbling motion, allowing seamless mixing of dry powders and granules. With a typical blending time of 15-30 minutes and rotation speeds of 10-20 RPM, it meets high-volume requirements without sacrificing quality. The discharge system and easy cleaning features further streamline production processes.

Advanced Safety and Compliance

Safety is paramount in the Octagonal Blender's design. It features interlocked guards and a prominent emergency stop switch, ensuring safe operation for all users. Surface finishes adhere to cGMP standards, making it ideal for sectors demanding strict hygiene, like pharmaceuticals and food processing. The equipment's low noise operation (<70 dB) enhances the working environment, while user-friendly controls accommodate both automated and manual processes.

FAQ's of Octagonal Blender:

Q: How does the Octagonal Blender ensure uniform mixing of materials?

A: The octagonal shape creates a tumbling effect, allowing powders and granules to blend efficiently and gently. Its slow rotation (10-20 RPM) prevents product degradation, making it suitable for sensitive materials. The fill range of 30% to 70% ensures consistent contact among materials for even mixing.

Q: What industries can benefit from using this blender?

A: This octagonal blender is widely used in pharmaceutical, chemical, food, and cosmetic industries. Its cGMP-compliant design, easy discharge, and hygienic surface finish make it ideal for environments that demand high standards of cleanliness and product safety.

Q: When is this blender typically used in the manufacturing process?

A: The octagonal blender is generally used during the blending stage of production, after raw materials have been weighed and before downstream processing like granulation or tableting. Its efficient mixing capabilities ensure homogenous product batches prior to further formulation or packaging.

Q: Where can the Octagonal Blender be installed?

A: Designed as a floor-mounted unit, it is suitable for installation in production facilities, laboratories, and warehouses. Its robust construction and semi-automatic control support integration into various plant layouts, meeting the needs of manufacturers and suppliers across India.

Q: What are the key features for operator safety?

A: Operator safety is assured through interlocked guards, which prevent access to moving parts during operation, and an emergency stop switch for immediate machine shutdown in case of any anomalies. These features, coupled with quiet operation (<70 dB), create a secure and ergonomic workplace.

Q: How simple is the cleaning and maintenance process?

A: The stainless steel construction (SS 304/316) and mirror or matt surface finishes promote easy cleaning. User-friendly discharge valves and accessible drum interiors reduce downtime and simplify maintenance, ensuring compliance with industry hygiene standards.

Q: What is the primary benefit of choosing this octagonal blender?

A: The primary benefit is efficient, gentle, and homogenous blending of bulk materials with minimal product loss or contamination. Its reliable operation, robust safety features, and compliance with industry regulations make it a preferred choice for large-scale industrial applications.

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