High Shear Mixer Granulator

About High Shear Mixer Granulator

High Performance Mixing and Wet Granulation Process Technic

Application & Process :

The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries.High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application.The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.

Salient Features :

High speed mixing & granulating Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Automated maxing and granulating process in single bowl. High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. Unique design with four arm mixing impeller with blade angle to pushing product radically outward. Chopper blade designed to cuts lumps and make granules. Dual speed mixing impeller for mixing and intensify chopper for granulating. Flush fitting discharge plug is electro pneumatically operated. Air pursing for seal for both shafts.

Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Air pressure switch installed to ensure pressure is in limit. Limit switch installed at discharge to ensure product container underneath of discharge. Overload relay Protection and Emergency stop button

Model Gross Capacity-In Liter Working Capacity In Liter Loading Capacity In Kg. Mixing Impeller Motor HP-Dual Mixing Impeller speed RPM-Dual Chopper Motor HP-Dual Chopper speed RPM-Dual PRMG-50 50 40 20 PRMG-100 100 80 40 PRMG-150 150 120 60

Superior Mixing and Granulation Performance

With a robust, direct-drive chopper motor and adjustable impeller and chopper speeds, this mixer granulator achieves rapid, uniform homogenization. The bowl's GMP-grade stainless steel assures contamination-free processing, supporting consistent granule formation within minutes for small to large-scale batches.


Advanced Safety and Hygiene Features

Engineered with interlocked safety systems on the lid and discharge valve, plus food-grade neoprene/EPDM gaskets, this appliance ensures secure operations and product integrity. Mirror and matt finish surfaces enhance cleaning ease, while optional CIP/WIP capabilities minimize downtime during cleaning cycles.


Flexible Capacity and Control Options

Capable of handling 25-1000 liters per cycle, the unit's dimensions, drive assembly, and control (PLC/HMI) are fully customizable to meet specific process requirements. Stainless steel contact parts and automated discharge mechanisms support efficient workflow for various application demands.