About Fluidized Bed Dryer
Product Description-The powder granule in fluid bed appears in the state of fluidization. It is preheated and mixed with clean and heated air. At the same time the solution of adhesive is sprayed into the container. It makes the particles become granulating that contains adhesive. Being of unceasing dry through hot air, the moisture in the granulating is evaporated. The process is carried out continuously. Finally it forms ideal, uniform and porous granules
Application
- Drugs granulation and coating
- Granulation: Tablet particles, granule particles, capsule particles
- Coating: particles, pill covers, color-prepared, slow-release, films, enteric coating
- Food granulation and coating Granulated sugar, coffee, cacao powder, cream, juice powder, amino acids, sauce, puffed food
- Pesticide, paint pigment, dry granulation Powder, granules, block materials
Functions
- By using powder granulation, to improve the liquidity and thinner dust.
- By using powder granulation, to improve solubility property.
- Mixing granulation drying can be finished in one device (one-step granulation)
- To adopt antistatic filtering mediums, to ensure safe operation.
- Caking agent atomizer adopts multi-fluid spray gun to maintain uniform spray particles and to increase the rate of qualified products greatly.
- No dead-corner of equipment; it is easy and rapid of feeding or discharging materials and clean of washing to satisfy the GMP standard.
Precision Drying for Multiple IndustriesDesigned to serve pharmaceutical, food, chemical, and herbal sectors, the Fluidized Bed Dryer provides controlled drying for granules and powders. Featuring GMP-compliant construction and customizable dimensions, it adapts seamlessly for batch sizes ranging from 10 to 500 kg. Uniform air distribution, achieved through a perforated plate, ensures consistent product quality and efficient drying processes.
Enhanced Safety and User-Friendly OperationWith explosion-proof electricals (optional) and low noise output, safety and comfort are prioritized. The detachable product container simplifies loading and cleaning, while smooth-rolling caster wheels offer effortless mobility for small and medium models. The double wall with insulation and mirror/matt finish guarantee durability and minimized heat loss, ensuring efficient user experiences.
Automated, Controlled PerformanceEquipped with a PID digital temperature controller and automatic control modes, the Fluidized Bed Dryer delivers precision and consistency. The option for in-line product sampling and spray coating expands process capabilities. Comprehensive documentation is provided as standard, supporting validation and regulatory compliance needs for stringent industry environments.
FAQ's of Fluidized Bed Dryer:
Q: How does the Fluidized Bed Dryer ensure uniform drying of materials?
A: The dryer employs a perforated plate for uniform air distribution, combined with dynamically balanced airflow from the TEFC-type blower motor. This guarantees even fluidization, leading to consistent drying across all granules and powders.
Q: What are the major benefits of using this dryer in pharmaceutical or food applications?
A: Key benefits include GMP-standard construction, customizable batch capacities, efficient drying performance, energy savings, low noise operation, and straightforward cleaning due to the movable and detachable product container. The system also offers automated controls and comprehensive documentation for regulatory compliance.
Q: Where can this Fluidized Bed Dryer be installed and who supplies it in India?
A: This dryer is suitable for installation in pharmaceutical, food, chemical, and herbal product manufacturing facilities. It is supplied, manufactured, and exported by authorized dealers, distributors, fabricators, and wholesalers across India.
Q: When should I consider using the optional explosion-proof and spray coating features?
A: Explosion-proof electricals are recommended when processing volatile, flammable, or hazardous materials to enhance safety. The spray nozzle option is ideal when a top spray coating process is needed for product formulation or granulation enhancement.
Q: What makes the control panel and operation of this dryer user-friendly?
A: The unit features a PID digital temperature controller for precise, automatic temperature management and consistent drying results. Its computerized system allows for easy monitoring and control, while the discharge system with a butterfly valve ensures effortless product removal.
Q: How can I collect samples during the drying process?
A: A dedicated sampling port is provided for on-line sample collection. This feature enables real-time monitoring of product quality without interrupting the drying cycle.
Q: What documentation is supplied with the Fluidized Bed Dryer for validation purposes?
A: All units come with DQ (Design Qualification), IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) documentation to support validation protocols and industry compliance requirements.