Batch High Shear Mixer

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Batch High Shear Mixer Specification

Phase
Single Phase

Noise Level
75 dB

Usage & Applications
Mixing, Dispersing, Emulsifying, Homogenizing for Pharmaceuticals, Chemicals, Food, Cosmetics

Temperature
Up to 120C

Frequency
50 Hz

Features
High Shear Mixing, Easy to Operate, Low Maintenance, Uniform Product Quality

Type
Batch High Shear Mixer

Material
Stainless Steel

Capacity
500 Liters

Computerized
No

Control Mode
Manual

Voltage
220 V

Power
5.5 kW

Weight (kg)
420

Dimension (L*W*H)
1800 x 950 x 1400 mm

Color
Silver

About Batch High Shear Mixer

Batch high shear mixer

Introduction

High shear dispersing emulsifier effectively quickly and evenly disperse a phase or phases to another consecutive phase usually these phases are dissolvable to each otherThe rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearing centrifugal force pressing liquid fraction clashing tearing and rush water The dissolvable solid liquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made

WORKING PROCESS

High shear dispersing emulsifier effectively quickly and evenly disperse a phase or phases to another consecutive phase usually these phases are dissolvable to each other The rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearing centrifugal force pressing liquid fraction clashing tearing and rush water The dissolvable solid liquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made.

APPLICATION MIXING & DISSOLVINGDISPRAISED SUSPENSION EMULSIFICATIONHOMOGENEITYTHICK LIQUID CHEMICAL REACTIONEXTRACTIONDEPOLYMERIZATION

Operation Principle

The rotor revolves in high speed produces centrifugal force which suctions the material from upper and lower feeding area axially to the operation chamber
The strong centrifugal force throws the material axially to the narrow slot between stator and rotor The material then receives centrifugal press clash and other forces which firstly disperse and emulsify the material
The outer terminal of the rotor revolved in high speed produces a line speed more than 15mS and even up to 40ms which produces strong mechanical and liquid shearing liquid abrasion clashing and tearing which fully disperse emulsify homogen and break the material and jet from the stator slot.

As materials jet in radial in high speed , they change their flow direction with resistance from themselves and vessel walls The upperand lower axial suction force then leads to strong upper and lower rushing flows After many circulations the material is finally disper sed and emulsified evenly

Precision Mixing for Consistent Quality

Utilizing advanced multi-stage rotor technology and adjustable speeds up to 3000 RPM, this mixer guarantees uniform product consistency. The mirror-polished surface and GMP-compliant design safeguard hygiene, making it ideal for regulated industries. Its mechanical seal shaft and automatic lubrication extend lifespan, while the stainless steel butterfly valve ensures efficient discharge.

Versatile Applications Across Industries

Designed for pharmaceuticals, chemicals, foods, and cosmetics, the Batch High Shear Mixer supports key processes such as mixing, dispersing, emulsifying, and homogenizing. Its robust construction withstands ambient temperatures up to 40C and product temperatures up to 120C, delivering reliable results whether used by manufacturers, suppliers, or laboratories.

FAQs of Batch High Shear Mixer:

Q: How is the Batch High Shear Mixer operated and controlled?

A: The mixer is manually operated with straightforward control settings, allowing users to adjust the mixing speed between 0 and 3000 RPM for different processing requirements. Its easy-to-use interface ensures smooth operation and minimal training.

Q: What cleaning procedures are recommended for this mixer?

A: The machine is CIP (Clean-In-Place) compatible, permitting thorough internal cleaning without disassembly. This quick and effective process supports hygiene and compliance, especially important in pharmaceutical and food applications.

Q: When should the automatic lubrication system be maintained?

A: The mixer is equipped with an automatic lubrication system that requires minimal intervention; however, periodic inspection as per manufacturers guidelines ensures enduring reliable performance and extends the life of mechanical components.

Q: Where can the Batch High Shear Mixer be installed?

A: Its floor-mounted configuration allows stable installation in production plants, laboratories, or manufacturing facilities. Users in India commonly install the mixer in pharmaceutical, chemical, food, and cosmetic processing environments.

Q: What benefits does the GMP-compliant design offer?

A: GMP compliance guarantees that the mixer meets stringent hygiene and safety standards, making it suitable for sensitive sectors. This design ensures product purity, reduces contamination risk, and supports regulatory approval processes.

Q: How does the mixer ensure uniform product quality?

A: By utilizing high shear multi-stage rotors and adjustable speeds, the mixer achieves thorough dispersal, emulsification, and homogenization, resulting in a consistent, high-standard end product batch after batch.

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