Automatic Tablet Coater- Film & Sugar Coating

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Automatic Tablet Coater- Film & Sugar Coating

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Automatic Tablet Coater- Film & Sugar Coating Specification

Frequency
50/60 Hz

Feeding System
Auto Feeding System

Automation Grade
Automatic

Power Source
Electric

Operating Temperature
Room Temperature to 80C

Speed Mode
Variable Speed

Heating Method
Hot Air Blower

Features
Uniform Coating, CIP System, High Output

Phase
Three Phase

Noise Level
Low

Machine Type
Automatic Tablet Coater

Function Type
Film & Sugar Coating

Product Type
Tablet Coating Machine

General Use
Pharmaceutical Tablet Coating

Material
Stainless Steel

Type
Film & Sugar Coating

Capacity
10-500 kg/batch

Weight (kg)
1600 kg

Product Shape
Round Drum

Computerized
Yes

Automatic
Yes

Control System
PLC Control Panel

Installation Type
Floor Mounted

Voltage
220-415 V

Power
4.0 kW

Dimension (L*W*H)
2450 x 1700 x 2100 mm

Raw Material
Stainless Steel 304/316

Feature
Corrosion Resistant, High Efficiency, User Friendly Interface

Color
Stainless Steel/Silver

Safety Interlock
Available

GMP Compliance
Yes

Air Flow Rate
4500 m³/h

Spray System
Peristaltic Pump and Spray Nozzle

Production Capacity
Up to 120,000 tablets/hour

Pan Angle
Optimized for Uniform Mixing

Door Type
Hinged and Sealed

Drive Type
Variable Frequency Drive (VFD)

Drum Tilt Mechanism
Manual and Automatic

Water Consumption
Minimal

Operation Mode
Continuous / Batch

Coating Pan Speed
3 to 15 rpm

Cleaning Method
In-place (CIP)

Dust Collector
Integrated

Pan Perforation
Standard/Customizable

Exhaust Air System
Provided with HEPA filter

Suitable Tablet Size
3 mm to 20 mm

Transportability
Movable on Castor Wheels

Inspection Window
Tempered Glass

Display Type
Digital Touch Screen

Painting Finish
Matt / Mirror Polish

Automatic Tablet Coater- Film & Sugar Coating Trade Information

FOB Port
yes

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Western Union, Paypal, Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
100 Per Year

Delivery Time
3 Week

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
PACKING, WOODEN BOX

Main Export Market(s)
Western Europe, Eastern Europe, Middle East, Central America, South America, Asia, North America, Australia, Africa

Main Domestic Market
All India

Certifications
ISO 9001 : 2015

About Automatic Tablet Coater- Film & Sugar Coating

AUTOMATIC TABLET COATER- FILM & SUGAR COATING

High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technic

Application & Process :

The 's advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface.Salient Features :

Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen. Flexible batch operations Complete separation of production and technical area Extremely user friendly software and operation through PLC The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door. Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face. Perforated Pan having variable speed through AC frequency Drive. Pan mouth closed with Stainless steel door with a glass for process visualization. A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover. FLP Fluorescent Light is provided for illumination inside the pan All doors, safety guards and covers are provided with a silicon food grade seals Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning. Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumiditifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron. Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. Treatment of exhaust air for pollution free operation. Tablet discharging facility will be through the special diverter assembly Advanced CIP /WIP System is provided for pan internal by Distilled water and Drying by air. All motor are flam proof/ Explosion proof provided. Advance PLC Controls system with HMI- color Touch screen provided of Also option for SCADA connectivity with FDA 21 CFR part 11 The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.

Optional Features :Interchangeable Pan Solid Pan for confectionery products. Wet Scrubber Dry Dust Collector Dehumidifier Steam or Electric Heat Exchanger. Tablets charging by bin loader. SCADA Connectivity.

Technical Specification :

Model PAC- 30 PAC- 36 PAC- 42 PAC- 48 PAC- 60 PAC- 66
Pan Diameter - Inch(mm) 30" -750 36" -920 42" -1070 48" - 1220 60" - 1525 66"-1675
Approx Working Capacity 30 75 100 150 350 500Pan

Mouth Diameter Pan Speed RPM Main Drive Motor HP Please contact us for more details.Inlet Air Blower Motor HP Inlet air cfm Steam Consume. kg/hr @ 4 bar Comp. Air cfm @ 6 bar

Advanced Coating Performance

This tablet coater delivers superior efficiency with a production capacity of up to 120,000 tablets per hour and an optimized pan angle, ensuring uniform coating and minimal waste. Its variable frequency drive offers smooth speed adjustments for different coating processes. The drum tilt mechanism, available in manual and automatic modes, enhances operational flexibility for various product requirements.

Unmatched Hygiene & Safety Standards

Maintaining pharmaceutical purity, the coater integrates a HEPA-filtered exhaust system and a dust collector for safe air management. CIP (Clean-In-Place) technology enables simple, minimal water cleaning without disassembly, while safety interlocks and tempered glass inspection windows guarantee secure use and easy monitoring, fully meeting GMP standards.

User-Friendly Automated Controls

The PLC-based control system and digital touch screen provide intuitive operation and real-time monitoring. Automatic features such as batch mode, auto feeding, and computerized settings minimize manual effort, maximize productivity, and optimize coating uniformity, making it suitable for dealers, distributors, exporters, manufacturers, and more across India.

FAQ's of Automatic Tablet Coater- Film & Sugar Coating:

Q: How does the Automatic Tablet Coater ensure uniform film and sugar coating on tablets?

A: Uniform coating is achieved through the optimized pan angle, variable pan speed (3-15 rpm), and a drum tilt mechanism, ensuring consistent mixing and coverage. The peristaltic pump and spray nozzle deliver precise coating solutions, while hot air blower heating provides ideal drying conditions for both film and sugar applications.

Q: What is the process for cleaning the tablet coater, and how much water does it use?

A: The coater features a Clean-In-Place (CIP) system that allows for efficient in-place cleaning with minimal water consumption. The system is designed for rapid, thorough cleaning between batches without requiring disassembly, maintaining operational hygiene and compliance with pharmaceutical standards.

Q: Where can the Automatic Tablet Coater be installed, and is it easy to move?

A: This machine is floor-mounted and equipped with castor wheels for convenient transportability within facilities. Its compact dimensions (2450 x 1700 x 2100 mm) and robust construction make it suitable for installation in pharmaceutical manufacturing environments, laboratories, and production plants across India.

Q: What tablet sizes and batch capacities can this coater accommodate?

A: The coater can process tablet sizes ranging from 3 mm to 20 mm and handles batch capacities between 10 kg and 500 kg. This flexibility allows manufacturers to optimize coating operations for various product specifications and production scales.

Q: How does the exhaust and dust collection system safeguard product quality and operator safety?

A: The integrated HEPA filter in the exhaust air system removes airborne contaminants and particulates, while the dust collector minimizes dust generation during coating. These features support GMP compliance, protect employees, and ensure consistent product purity throughout the coating process.

Q: What benefits does the PLC control panel and digital touch screen offer?

A: The PLC control panel, combined with a digital touch screen, allows for precise process control, easy parameter adjustments, and real-time monitoring. This user-friendly interface simplifies machine operation, improves productivity, and facilitates faster changeover between coating processes.

Q: When is it recommended to use the Automatic Tablet Coater's variable speed and drum tilt features?

A: Variable speed and drum tilt mechanisms are best utilized when processing tablets with varied sizes, coating thickness requirements, or specific mixing needs. These features allow operators to optimize coating quality and efficiency for different formulations and applications.

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