About Tablet Metal Detector
Tablet Metal Detector
High Accuracy Metal detector for Tableting
Application & Process :
The metal detector is designed for the detection and removal of minute pieces of ferrous, nonferrous and stainless steel contaminations in tablet. Such particles sometimes enter the product stream from deteriorating processing equipment components such as worm sieve wires or splintered dies. This metal detector removes metallic contaminants automatically and without production interruption from a stream of tablets or capsules. A metallic contaminant in the product change the high frequency field within the detector coil, which in turn activates a reject flap by pneumatic solenoids. The metallic contaminant is reliably rejected with very little loss of material due to the extremely fast and short activation of the reject flap. The metal detector chute can be quickly and easily dismantled for routine cleaning and product changeover. Conforms to the hygiene requirements of the pharmaceutical industry this system can be combined with all high performance Tablet Press with Deduster Unit. Flexible operating height, angle and frame with lockable castor to allow for easy integration to any production facility.The Metal detector incorporates a simplified and refined design of automatic Balance Coil Principle, which eliminates all setting up controls and permits long consistent performance.
Salient Features :
The Machine construction and components in accordance with cGMP standard. All contact parts AISI316 Quality and Non contact parts AISI304 Quality. Automatic Balance Principle. Manual set up of sensitivity all other parameters through potentiometers. Easy to install and operate. Easy changeable electronic module. Easy to cleaning and movability. Search head 180 º rotations and inclination 0-30º. Solid- state relays for arc free switching. Continuous operation Adjustable height Single pillar stand with 4 nos. castor wheel.. Food grade nonmetallic white chute having authentic certificate designed in one piece (closed) to avoid cross contamination.
Advanced Metal Detection for PharmaceuticalsThis tablet metal detector is purpose-built for the pharmaceutical industry, providing high sensitivity and compliance with GMP and FDA regulations. Designed to identify even tiny ferrous and non-ferrous metal particles, it helps maintain product purity and consumer safety. Adjustable features and multiple surface finishes ensure it can be seamlessly integrated into various production lines, meeting the unique requirements of each operation.
User-Friendly Operation and Enhanced SafetyFeaturing a digital display, clear audio and visual alarm systems, and an automatic reject mechanism (pusher or flap), this device simplifies the detection process while minimizing manual intervention. The adjustable belt speed and conveyor height make it customizable to different installation needs. Its low power consumption and portable design allow for easy relocation, supporting versatile usage across manufacturing sites.
FAQ's of Tablet Metal Detector:
Q: How does the tablet metal detector operate in a pharmaceutical production environment?
A: The detector utilizes a high-sensitivity sensor and automatic reject mechanism to identify and isolate ferrous or non-ferrous metal contaminants in tablets as they pass along the adjustable-speed conveyor. Audio and visual alarms immediately alert operators, maintaining high safety standards without interrupting the workflow.
Q: What contaminants can this metal detector identify in pharmaceutical tablets?
A: This metal detector is capable of detecting both ferrous and non-ferrous metal contaminants, helping ensure pharmaceutical tablets remain free from hazardous particles that could compromise quality or consumer safety.
Q: When should the conveyor height and belt speed be adjusted?
A: Conveyor height and belt speed should be set according to the specific installation requirements and the type of tablets being processed. Adjusting these parameters ensures the detector operates efficiently with different production volumes and tablet sizes.
Q: Where can this tablet metal detector be installed and used?
A: Thanks to its portable design with wheels and adjustable features, the detector can be installed in various pharmaceutical manufacturing facilities, quality control labs, and packaging lines across India. Its flexible configuration supports diverse industrial settings.
Q: What is the process for rejecting contaminated tablets?
A: When the detector senses a contaminant, it activates the automatic reject mechanism-either a pusher or flap-to separate the affected tablet from the production line instantly, preventing contaminated products from reaching further processing or packaging stages.
Q: How does compliance with GMP and FDA benefit users?
A: Compliance with GMP and FDA standards ensures that the detector meets pharmaceutical regulations for equipment safety and hygiene. This guarantees product integrity, reduces recalls, and builds trust with regulatory agencies and consumers.
Q: What are the key benefits of using this stainless steel tablet metal detector?
A: Key benefits include high detection accuracy for both ferrous and non-ferrous metals, low power consumption, robust stainless steel construction, digital display for easy monitoring, and portability for flexible use. These features together provide reliable, efficient protection in pharmaceutical tablet production.