About Industrial Electroplating Filter
Industrial Electroplating Filter
The range of filter units has been specially developed for the filtration of electroplating solutions and the range of capacities available will meet the majority of automatic and manual plating installation requirements.
filter units are totally enclosed, provide a large filtration area, are easy to clean and maintain, and provide effective retention of activated carbon or filter aids.
The filters are designed to take Plate packs and the standard units incorporate a rubber lined centrifugal pump, magnetic drive pump.
Application :-
· ZINC - cyanide, alkaline, acid, neutral
· COPPER - cyanide, pyrophosphate
· CADMIUM - cyanide, acid, neutral.
· NICKEL - bright, semi-bright, dull
· TIN - acid
For the following solutions microtech filters fitted with special pumps can be supplied:
· acid tin (including bright solution.)
· solutions containing free hydrochloric acid e.g. nickel chloride strike solutions.
· flourborate and fluoride based solutions
· acid copper
Material of construction
· SS 304
· SS 316
· Monel
· enconal
· Titanium
· PTFE
· Polypropylene
High-Efficiency Filtration for Electroplating BathsOur electroplating filters are specifically designed to deliver fine and medium filtration grades, ensuring a contaminant-free bath. With high filtration efficiency of up to 99%, both cartridge and bag-type options accommodate a wide spectrum of electroplating processes. This filtration solution helps maintain product consistency and minimizes downtime due to clogging or maintenance, significantly improving operational productivity.
Robust, Anti-Corrosive ConstructionManufactured using high-grade polypropylene and stainless steel, our filters feature anti-corrosive coatings for long lifespan, even in harsh chemical environments. The vertical, floor-mounted design and leak-proof construction ensure stable and safe operation. Seals made from Viton or EPDM further enhance chemical compatibility, supporting a wide array of plating solutions without compromise.
Easy Customization and InstallationWe offer complete customization in terms of pump power (0.53 HP), filter mesh size, and media handling. The filters are compact, easy to install, and support various connection types (BSP/NPT/flanged/threaded), making them adaptable to existing or new setups. Flexible cleaning options, including both manual and mechanical, guarantee long-term ease of use and simplified maintenance routines.
FAQs of Industrial Electroplating Filter:
Q: How is the Industrial Electroplating Filter installed and configured for new or existing plating lines?
A: The filter is designed for straightforward installation, featuring a compact, vertical, floor-mounted setup. It supports various input/output connections (11.5 inch BSP/NPT/Flanged/Threaded), making it adaptable to most existing or new electroplating baths. Our team can customize configuration details to match your specific operational requirements.
Q: What is the main benefit of using this filter in electroplating baths?
A: This filter offers an impressive 99% efficiency in removing contaminants from electroplating solutions, which ensures a cleaner bath, superior plating quality, and reduced risk of product defects. The corrosion-resistant design enhances durability and minimizes maintenance costs over long-term operation.
Q: When should the filter cartridge or bag be replaced or cleaned?
A: Cartridges or bags should be monitored for pressure changes or reduced flow rates, which indicate clogging. Cleaning and replacement intervals depend on usage intensity, solution viscosity (up to 300 cP handled), and contamination levels. Manual or mechanical cleaning methods are both supported for routine maintenance.
Q: Where is this electroplating filter commonly used and who can benefit from it?
A: This filter is universally suitable for electroplating industries throughout India. Dealers, distributors, manufacturers, suppliers, exporters, retailers, traders, and fabricators will all benefit from its high efficiency, reliability, and customizable design in bath filtration operations.
Q: What types of seals and construction materials are available for chemical compatibility?
A: Our filters are available with Viton or EPDM seals to ensure resistance against a range of plating chemicals. Construction options include corrosion-resistant polypropylene (PP) and stainless steel, making the filter viable for multiple electroplating solutions without compromising performance or integrity.
Q: How does the filter accommodate different plating bath volumes and flow requirements?
A: The system is designed to handle capacities between 30100 liters and flow rates of 20003000 liters per hour. Pump motor power (0.53 HP) and filter mesh size are customizable, allowing the filter to address small or large bath operations with consistent and efficient performance.