About Bottom Entry Mixers
Bottom Entry MixersMicrotech Engineering Bottom Entry Mixers Are Typically Used In Conjunction With A Stirrer/Scraper Unit. It Emulsifies, Homogenizes, Solubilizes, Suspends, Disperses And Disintegrates Solids. The Bottom Gives High Shear Homogenization While The Stirrer/ Scraper Distribute The Homogenized Output Uniformly Throughout The Vessel. This Is Ideal For High-Viscosity Cosmetic, Pharmaceutical And Food Products. They Can Also Be Used On Low Viscosity Products To Wet Our Powders. Clean-In-Place Design With A Simple, Easy To Clean Construction.
Aeration Free
- Self-Pumping
- No Bypassing
- Interchangeable Warheads
- Sanitary Construction
- Easy Maintenance
- Lower Power Requirements
- Reduces Particle Size
- Rapidly Dissolves Solids
Accelerates Reactions
Sealing: Single Mechanical Shaft Sealing: A Single Carbon/Ceramic Mechanical Shaft Seal With Viton Elastomers Is Standard. Other Face Materials And Elastomers Are Available As Optional Extras. Double Mechanical Shaft Sealing: These Are Required When Processing Products That Are Abrasive, Sticky Or Viscous Or When The System Is Under Vacuum. Sealant Flushing Systems Can Be Supplied As Optional Extras.
- Operating Pressures: All Standard Models Are Designed For Operation On Pressures Not In Excess Of 40 Psig (2.8 Bar). High-Pressure Units Are Available Upon Request.
- Materials Of Construction: All Wetted Parts Are In 304/316 304L/316L Stainless Steel. Special Materials On Request. Electropolished Finish Is Available As An Optional Extra.
- Cleaning: Clean-In-Place (Cip) Design. Simple, Easy To Clean Construction.
- Motor Specifications: Tefc, Washdown Duty And Explosion Proof Motors Are Available As Standard. Inverter Rated, Stainless Steel And Other Motors Are Available As Optional Extras.
- Mounting: Stainless Steel Flange Fitting Is Available As Standard. Clamp-On Fitting Is Optional For Smaller Machines.
- Operating Pressures: All Standard Models Are Designed For Operation On Pressures Not In Excess Of 40 Psig (2.8 Bar). High-Pressure Units Are Available Upon Request.
- Ultra Sanitary: Model Available With Features Including:
- Crevice-Free Construction
- Sanitary Metal Bellows Shaft Seal
- Electro-polished Finish
Versatile Mixing Solutions for Demanding ApplicationsThe BEM Series Bottom Entry Mixers are designed for a wide range of mixing processes with applications in chemical, pharmaceutical, food, and cosmetic sectors. Highly customizable according to your process needs, these mixers offer options like different impeller types, adjustable speeds (6003500 RPM), and scalable capacities, ensuring efficiency and precise mixing in every batch.
Engineered for Safety, Durability and EfficiencyEquipped with emergency stop, overload protection, and low vibration operation (<2 mm/s RMS), these mixers guarantee safe and smooth performance. The premium stainless steel construction and polished surface ensure durability, hygiene, and easy cleaning, while the low maintenance design provides long-term reliability and cost-effectiveness for your operation.
Comprehensive Support, Adaptability and IntegrationThe BEM Series supports seamless installation via vertical bottom entry, and can be tailored with direct or belt drive. Available with onsite commissioning, user training, and integration options for process control systems, these mixers adapt effortlessly to your production line, boosting productivity and ensuring operator confidence.
FAQs of Bottom Entry Mixers:
Q: How do I choose the right impeller type for my mixing process?
A: Selection depends on your process requirements: dissolver impellers are ideal for breaking down solids, turbine impellers offer strong axial flow for homogenization, and propeller impellers are suitable for gentle blending. Our experts can assist in identifying the best option based on your medium and application.
Q: What batch size range can these bottom entry mixers handle?
A: The BEM Series is designed to efficiently process batches from 50 liters up to 10,000 liters, and can be further customized for specific capacity needs.
Q: When is onsite commissioning and training provided?
A: Onsite commissioning and operator training are provided at the time of installation to ensure your team is fully equipped for safe and efficient operation. This support is available to all customers across India.
Q: Where can these mixers be installed and integrated?
A: Designed for versatility, the vertical bottom entry configuration allows installation in new or existing vessels. They can be integrated with process control systems for automated production lines in chemical, food, pharmaceutical, and cosmetics facilities.
Q: What is the maintenance requirement for these mixers?
A: These mixers are engineered for low maintenance, featuring grease-lubricated bearings, robust seals, and easy-to-clean surfaces. Routine checks and minimal servicing are usually sufficient to keep them running smoothly.
Q: How does the mixer ensure operator safety during use?
A: Safety is prioritized through emergency stop buttons, overload protection, and low vibration designs. The standard noise level is 80 dB, contributing to a safer and more comfortable workplace.
Q: What are the benefits of using a high shear bottom entry mixer?
A: High shear bottom entry mixers deliver rapid, uniform mixing and ensure optimal dispersion, emulsification, and particle reduction. This results in high batch-to-batch consistency, faster process times, and improved product quality.